采取发泡石膏型快速铸造金属模具的研究.pdfVIP

Vol. 24 No. 1 铸造技术 Jan. 2003 　　　　　　　　　　　　　　　　　　　FOUNDR Y TECHNOLO GY 　　　　　　　　　　　　　　　　　　　 ·39 · 采用发泡石膏型快速铸造金属模具的研究 吴景峰 , 苏 　涛 ,朱立民 ,黄键明 (一汽铸造有限公司 ,吉林 长春 130011) 摘要 :尝试用发泡石膏型法快速翻制铝合金模具。首先对模具的加工图进行三维造型及制作 LOM 母模。采用物理发泡法对 石膏浆料进行发泡。形成泡沫状石膏浆料后再灌入芯盒。待石膏硬化后 ,采用专用装置平稳起模并脱除木芯盒 ,将得到的石 膏型烘干后合型浇注 ,去除浇冒口、打磨 ,机加分型面后便可上线生产。浇出的模样表面粗糙度可达 Ra1. 6 。尺寸公差可达到 0. 2mm 之内。一般从三维造型到模具交货约需 12 天的时间 , 比数控加工提前2～4 周 ,实现了快速制造的目的。可以满足砂 型铸造对模具强度、精度和制造周期的要求。 关键词 :铸造模具 ;发泡石膏型 ;快速成型 中图分类号: TG249. 9 　　文献标识码 :A 　　文章编号 (2003) Study on Ra pid Foundry Metal Mould by Foamed Plaster Mold WU Jingfeng , SUN Tao , ZHU Limin , HUAN G Jianming ( Foundry Institute of China First Automobile Foundry Co. ,Ltd. , Changchun 130011 , China) Abstract :In order to make master pattern which was made by rapid moulding technique changing into metal mould , we adopted foamed plaster molding method to run over aluminium mould rapidly. Firstly the 3D molding and LOM master pattern were prepared. Secondly , foamy plaster material was put into core box. When it was hardened , we stripped and got out of core box , and assembled poured after baking plaster mold. Then , pattern casting was out of pouring riser and was burnished , After that it was produced on line after machining mold parting. The roughness degree was about Ra1. 6 , the dimensional tolerance was 0. 2 mm (chart request) . It need 12 days to finish the 3D molding , and 2 weeks - 4 weeks less than that of traditional technology. Key words :Foundry mould ; Foamed plaster mold ; Rapid moulding 　　要使石膏型具有透气性 , 目前已研制了2 种方法 : (5) 石膏自身的热传导率低 ,加之发泡石膏型内 蒸压法和发泡法。目前多采用发泡法制作透气性石膏 大量孔