铝箔轧机压轧机传动侧锥头设计.doc

铝箔轧机压轧机传动侧锥头设计 摘要：随着国内外对铝箔产品的需求不断扩大，世界各国超薄高速连续轧制技术取得了长足进步。而我国尚有一批二十世纪三四十年代的二辊轧机，自动化水平低下，检测手段不全，产品从产量和质量上，远不能满足市场需求，造成我国铝箔生产企业与国际同行业相比竞争力不强的局面。近年来我国着力发展超薄高速连续轧制技术。采用Profibus总线，网络化管理，神经网络模糊控制的集成性设计方案，网络化的超薄高速连续轧制控制系统体系了铝箔加工工业发展的新方向，提高了轧机轧制的速度精度和可靠性，实现了系统故障自动检测，降低费用，运行可靠，应用灵活，功能完善。我国超薄高速连续轧制技术日趋成熟。 铝箔轧机的轧制速度高，箔带比较薄，对张力控制要求较高，为了减小转动惯量对张力控制的影响，采用双锥头开卷机及卷取机。在上卷和上套筒时为保证带材中心对中，需要双锥头同步移动。在移动的同时还必须保证卷材处于夹紧状态，防止掉卷。因此要求其液压控制系统必须稳定可靠。 本设计针对在铝带材加工机组中，上卷时带卷位置不对中，卷材在卷筒上的位置偏差，在移动的同时还必须保证卷材处于夹紧状态等种种原因，参考洛阳有色金属加工设计研究院设计的铝箔轧机双锥开卷机的上卷对中控制系统，该系统采用两个超声波位置传感器检测箔卷实际位置,同时计算出料卷实际宽度,并通过液压传动系统控制双锥头的移动,从而实现料卷与轧机中心线的对中。且对液压缸及锥头等部件改进设计。达到了铝带材在加工中队锥头及液压系统的要求。 关键词：铝箔轧机；双锥头；铝带；液压控制系统 Design of The Aluminum foil mill drive side cone With domestic demand for aluminum products, expanding the world ultra-thin high-speed continuous rolling technology has made considerable progress. In China, there are a group of three to four years of the twentieth century, two roll mill, the low level of automation means of detection failure, the product from the production and quality can not satisfy market demand, resulting in the production of aluminum compared to the same industry enterprises and international competition the situation was not strong. In recent years, Chinas efforts to develop ultra high-speed continuous rolling technology. Using Profibus bus, network management, neural network fuzzy control design integration, network-based control system for ultra high-speed continuous rolling system of the aluminum processing industry and new development, increased mill speed accuracy and reliability to achieve automatic fault detection system and reduce the cost, reliable and flexible, fully functional. Continuous rolling of ultra high-speed technology has matured. High-speed aluminum foil rolling mill, foil with a thin, high on tension control requirements, in order to reduce the inertia effect of the tension control, the use of open-book machine and double cone winder head. In the volume and on the sleeve to