整体多层包扎式高压容器应用于加氢反应器的前景.pdfVIP

2010年第1期总第37卷 综述 整体多层包扎式高压容器应用于 加氢反应器的前景 刘栋，宋鹏云，胡明辅，朱孝钦，潘宁 (昆明理工大学 化学工程学院，云南 昆明 650224) 摘要：加氢反应器的典型特点是高温、高压和临氢环境。目前典型结构是板焊式或锻焊式，存在制造周期长、成本高和 焊缝容易产生裂纹等问题。整体多层包扎式高压容器是一种无深厚焊缝的高压容器，已成功应用于氨合成塔和尿素合成 塔。分析 了整体多层包扎式高压容器的技术进展 ，指出应用整体多层包扎方式制造加氢反应器可以明显降低成本、缩短 制造周期，并可现场制造，将给加氢反应器的制造带来重大变化。从整体 多层包扎式高压容器发展情况和其特性来看， 其安全性是有可靠保障的，应用于加氢反应器是可行的。当然，需要从理论、设计、制造、材料、标准、规范等开展进 一 步的工作。 关键词：加氢反应器；整体多层包扎式；综述 中图分类号：TE966 文献标识码：A 文章编号：1006—0316(2010)01—0001—04 Theprospectofapplicationofintegratedmultilayer—wrapped highpressurevesselsforhydrogenationreactor LIU Dong，S0NG Peng-yun，HU Ming—fu，ZHU Xiao—qin，PAN Ning (KunmingUniversityofScienceandTechnology，Kunming650224，China) Abstract：Thefeaturesofhydrogenation reactorarehightemperatureandhighpressure，exposedtohyrdogen atmosphere． CurrentlytherearetwotypicalstructuresOfhydrogenationreactor．Theyaretheweldedhydrogenationreactorwiththickplates andtheweldedhydrogenationreactorwiththeforgings．However,themanufacturingcycleislong，andthecostishighandits weldseamshavetherisktocrack easily．Theintegratedmultilayer-wrappedhighpressurevesselisakindofhighpressure vesselthathasnoprofoundweldsandhasbeensuccessfullyappliedinammoniasynthetictowerandureasynthesistower．In thispaperthetechnologyprogressoftheintegrated multilayer—wrappedhighpressurevesselispresented，showingthatthe manufacturingcostofthehydrogenationreactorcanbedistinctlydecreasedandthemanufacturingcyclecanbeshortedifthe hyrdogenation reactorisfabricatedwiththeintegratedmultilayer—wrappedsturcture．Thehyrdogenationreactorcan alsobe fabricatedatthesitewherethehyrdogenationreactorisused．Thiskindofhyrdogenationreactorwillbringaboutagreatchange asto thefabrication ofthehydrogenation reactor．Based on the developmentand the characteristicsoftheinte