胜利采油厂注聚南区渗氮管线腐蚀原因分析.pdfVIP

2010正 麓 技 术 设 备 2010 第 1期 Pipeline Technique Eauioment No．1 胜利采油厂注聚南区渗氮管线腐蚀原因分析 张 洁 ，龙媛媛 ，刘 超 ，杨为刚，孙艳红 (胜利油田技术检测中心腐蚀与防护研究所，山东东营 257000) 摘要 ：综合利用材质分析、腐蚀速率测试、腐蚀产物分析等手段对胜利采油厂胜二区注聚南区腐蚀 穿孔渗氮管线样品进行了测试分析，结果表明该管线腐蚀很严重。经过进一步分析，确定了管线的腐 蚀原因并得出结论如下：母液管线腐蚀原因为服役于强腐蚀性介质中，渗氮层局部缺陷处的点蚀穿孔； 单井管线腐蚀原因为c1一促进作用下的溶解氧腐蚀；20号钢渗氮管不宜做为该服役环境下的注聚管。 建议更新穿孔管线，内防采用重防腐涂层，外防采用三层PE；对未穿孔管线，采用非开挖 内涂衬技术，以 提高管线运行可靠性。 关键词：管线穿孔；渗氮管；腐蚀速率；腐蚀原因；防护措施 中图分类号：TE98 文献标识码：A 文章编号：1004—9614(2010)Ol一0053—02 CorrosionCausesAnalysisofNitridingPipelineinthe SouthernPolymerInjectionBlockinShenglioilfieId ZHANGJie，LONG Yuan—yuan，LIUChao，YANGWei—gang，SUNYang—hong (CorrosionProtectionResearchInstituteofTechnologyTestingCenterofShengfiOilField，Dongying257000，China) Abstract：ThenitridingpipelinesamplesofthesouthernpolymerinjectionblockinSheng一2district，theShenSioilfield，are testedandanalyzedbytakingmeasureslikematerialanalysis，corrosionratetestingandcorrosionproductanalysis．Theresults show thatthepipelineerodedheavily．Thecorrosioncausesareascertainedthroughfurtheranalyses．Aconclusionisdrawnasfol— lows：thecorrosioncauseofthemotherliquorpipelineisthatlocal defectsofthenitridinglayerhaveinducedpittingperforation withstrongCOITOSiOnmedia；thecorrosioncauseofsingle—wellpipelineisthedissolovedoxygencorrosionpromotedbyC1一；the20 steelproductisnotfitforuseasaninjectionpipelineinservice．Thesuggestedprotectionmeasuresare：changingtheperforation pipelines，adoptingheavyanti—corrosioncoatingofrinternalprotectionand3-layerPEforexternalprotection；asforthenon—perof· rationpipelines，takingnon—excavationdaubinglinertechnologytoimprovethereliabilityofpipelineoperation． Keywords：COITOSiOnperforatio；nitridingpipe；corrosionr