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The basement to be a world class factory Common bad phenomenon on spot Confusion in working place, and passage blocked High scrap and waste Equipment dirty and failed easily No rule about safety People lazy Low efficiency Others…… Spot management people Clear up these phenomenon, Remove these phenomenon, Is the best important responsibility of spot management people What is spot management? It is one of important parts of corporation management It includes five aspects: People management; Equipment management; Material management; Working mode management; Environment management Spot management It is the basis of corporation management: Rubbish factory can only produce the rubbish products; World class factory depend on the world class spot management; Spot management is the responsibility of every spot management people! Continue improvement little by little depend on spot management in every day 5S history 5S created by Japanese quality management Come from Japan in 1955 Push 2S only for assure working place and safety “safety start from seiri and seiton, and end in seiri and seiton” Propose 3S because of the need of manufacturing and quality control First 5S book created in 1986 What is 5S? The meaning of 5S 1S= differentiate necessary and un-necessary thing, don’t put un-necessary thing on spot 2S= put necessary thing in the area available for everybody, searching time=0 3S= keep working place clear and orderliness, and keep equipment maintenance 4S= Keep 1S,2S and 3S, and make them to the standard and rule 5S= form good habit of high efficiency and safety mindset 5S function High quality come from zero defect Difficult to detect the defect in disorder place Take away and back thing from fixed place can eliminate the choice mistake Clean the equipment is good for Clear and disorder working place make the operators be more responsible and proud 5S function Low cost come from no any waste Eliminate the waste of many semi-product and stock Eliminate the waste
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