基于倒置光学系统与其图像处理的油污染度光电检测研究.pdfVIP

基于倒置光学系统及其图像处理的油污染度光电检测研究 陈旻峰 萧泽新 郝卫东 张腾飞 韩文峰 (桂林电子科技大学光机电一体化研究所，广西 桂林 541004) 摘要：油液污染的检测与分析是控制油液污染，了解设备工况，实现设备诊断的重要手段之 一。本文阐述了基于计算机图像处理分析法原理，由精密机械结构、4 轴联动数控、光学系 统和油液传输系统等主要部分组成，即可实时在线对工作油液中的固态颗粒进行检测和分 析，也可用于离线检测的油液污染光电检测系统。本系统在国内首次创新使用倒置光学显微 成像系统，借助高精度快速实时自动调焦机构，快速获取被测油液的数字显微图像，通过图 像分析与处理，可得到油液污染信息，具有检测精度高、实时性强和性价比高的特点。 关键词：油液污染；图像处理；光电检测；CCD Study on Photoelectric Detection of Oil Contamination Level Based on Inverted Optical System and Its Image Processing Chen Minfeng Xiao Zexin Hao Weidong Zhang Tengfei Han Wenfeng (The Institute of Opto-mechatronics, Guilin University of Electronic Technology, Guilin 541004, China) Abstract : Detection and analysis of oil contamination is one of the important means for oil contamination control, investigating the state of equipment and implementation of equipment diagnosis . This paper describes the photoelectric detecting system for oil contamination, which includes the following main parts: accurate machine construction, 4-axis numerical control, optical system and oil transmission system. It can be used for solid particle in working oil with real-time online detecting and off-line detecting. Inverted optical microscopy imaging system is first used in this system innovatively in China. By means of automatic focussing mechanism, this system can acquire digital microscopic imaging of detected oil rapid ly, and then obtain the oil contamination information through image analysis and processing, which has characteristics as follows: high detecting precision, strong real-time and high performance-price ratio . Key words: oil contamination; image processing; photoelectric detection; CCD 0 引言 油液的污染程度对于液压系统，特别是航空航天产品中所使用的精密液压系统的工作可 靠性至关重要。据统计资料表明，液压系统的故障大约有60%～80%是由油液污染引起的， 其