CISDI板坯质量在线诊断分析系统的开发及应用.pdfVIP

第二届钢材质量控制技术学术研讨会文集 CISDI 板坯质量在线诊断分析系统的开发及应用 王水根 1, 2*，冯 科 1, 2，孔意文 1, 2，曹建峰 1, 2，韩志伟 1, 2 （1.国家钢铁冶炼装备系统集成工程技术研究中心, 重庆 401133 2.中冶赛迪工程技术股 份有限公司, 连铸事业部, 重庆 400013） 摘 要: 本文介绍了CISDI 板坯质量在线诊断分析系统CISDI_SQDS ONLINE R2011，该系统从铸坯缺陷（本 研究主要针对表面裂纹和内部裂纹）产生机理出发，动态实时计算铸坯生产过程中的凝固传热， 应力及应变状态，结合BP神经网络以多种质量损失因子的形式描述各种可能引发铸坯缺陷因素的 可能性，最后通过内裂指数及外裂指数衡量铸坯质量等级，指导现场生产。该系统已在八钢一号 板坯连铸机上投入了工业化应用，系统运行稳定可靠，诊断分析结果基本合理，具有较大的理论 价值和实用价值，可期在板坯连铸生产中得以有效的推广应用。 关键词: 板坯连铸；内部裂纹；表面裂纹；质量诊断 Development and Application of CISDI Slab Quality Diagnosis Analysis System Online WANG Shuigen1, 2; FENG Ke1, 2; KONG Yiwen1, 2; CAO Jianfeng1, 2; HAN Zhiwei1, 2 (1 National Engineering Research Center for Iron Steel Making Plant Integration, Chongqing 401133 2 Continuous Casting Section, CISDI ENGINEERING CO., LTD, Chongqing 400013 ) Abstract: A real-line slab quality diagnosis analysis system named CISDI_SQDS ONLINE R2011 has been presented in this paper. The system is based on mechanism of defects, which mainly refer to surface crack internal crack, heat-transfer solidification simulation, stress strain calculation and metallurgical process analysis about continuous casting. Combining with BP neural network, several kinds of quality loss factors are used to describe the possibility of inducement. Meanwhile, the respective crack formation indexes are introduced to be the theoretical reference data for slab quality level evaluation and guiding production. The CISDI_SQDS ONLINE R2011 system was next applied on the No.1 Slab Continuous Caster of