磁粉检测通用工艺作业指导书.docVIP

Technics Regulation for Magnetic particle Examination 作业指导书 Operation Guidebook 编制Prepared By： 审核Checked By： 批准Approved By： 磁粉检测通用工艺规程 主要内容和适用范围1.1 本规程规定了磁粉检测人员资格、所用设备、器材、检测技术和质量分级等。facility , equipment, examining method and quality grade. 本规程按JB/T 4730.4的要求编写。适用于铁磁性材料的机加工件、焊缝、板材坡口面等表面和近表面缺陷的检测，不适用于非磁性材料及磁性材料与非磁性材料结合部位的检测。满足GB 150、《压力容器安全技术监察规程》和要求。JB/T 4730.4-2005. It is suitable for ferro-magnetic material, such as machining workpiece, weld seam, groove face of plate and near surface flaw. The regulation is not suitable for non-magnetic substance and bonded block made with ferro-magnetic material and non-magnetic substance. The regulation satisfied with GB-150, 《Supervision, Regulation on Safety Technology for Pressure vessel》 and correlative standard. 1.3 本规程适用于非荧光湿磁粉的连续磁化技术。1.4 检测工艺卡是本规程的补充。由Ⅱ级人员按合同及本规程JB/T 4730.4-2005编制，其参数规定得更具体。JB/T 4730.4-2005. The parameter in process chart is more detailed. 检测人员2.1 检测人员必须经过培训，按《特种设备无损检测人员资格考核与监督管理规则》取得与其工作相适应的资格证书，并负相应的技术责任。corresponding technical responsibility. And take corresponding technical responsibilities. 2.2 检测人员每年应检查一次身体，其未经矫正或经矫正的近（距）视力和远（距）视力应不低于5.0（小数记录值为1.0），不得有色盲。physical check-up once a year, corrected eyesight must not be lower than 1.0. The personnel engaged in magnetic powder testing and penetration testing must not be color blind and weak. 设备、工具和材料 Ⅰ、Ⅱ级人员按下列条件和工艺卡要求选用设备、工具和材料。3.1 磁化设备及校验3.1.1 磁化设备见表1。表1 磁粉检测设备制造厂型号结构形式提升力备注江苏射阳探伤机厂DCE-E2 便携式AC提升力≥118N≥118N 交叉磁轭江苏射阳探伤机厂 DCE-C 便携式 AC提升力≥118N≥118N 交叉磁轭 注：提升力用试块测定，当使用磁轭最大间距时，交流电磁轭至少应有45N的提升力，直流电磁轭至少应有177N的提升力，交叉磁轭至少应有118N的提升力（磁极与试件表面间隙≤0.5mm）。≤0.5mm ) 3.1.2 磁化设备的校验电流表精度校验Calibration of amperemeter precision 磁粉检测设备的电流表，至少半年校验一次。当设备进行重要电气修理或大修后，应进行校验。the equipment has been subjected to major electric repair, periodic overhaul, or damage. 电磁轭提升力校验电磁轭的提升力至少半年校验一次。在磁轭损伤修复后应重新校验。magnetizing power of electromagnetic yokes shall be checked twice a year. The magnetizing power of all yokes shall be checked whenever the yoke has been damaged or re