Corrosion Resistant SteelsCast Irons.ppt

Corrosion Resistant SteelsCast Irons Prepared by Robert Merryfield What is Stainless Steel Any steel with 11% or more chromium Five General Categories of Stainless Steel Ferritic Martensitic Precipitation-Hardening Austenitic Duplex Ferritic Wholly Ferritic Structure-Balance of Chemistry Wrought Designation-Type 442 Low Impact Properties Replaced by 300 Series Can not be hardened Martensitic 12% Chrome Steels (No nickel) 400 Series Wrought-410, 416, 440 Cast CA-15, CA-120, CA6-NM Tough w/Hardness to500 HB Applications Pump Components [Shafts and Sleeves] Hydraulic Cylinders Wear Rings Used in API Pumps not CPI Precipitation-Hardening Chrome-Nickel Steel Martensitic Structure Contains Copper-Precipitates Designation 17-4PH and 15-5PH [Wrought] CB7Cu [Cast] High Strength 80,00 psi Tensile Solution Condition 120,000 psi Aged Condition Corrosion Resistance-Between 300 400 SS Austenitic 300 Series Most Prevalent in the CPI Nickel 8%-Structure Austenitic 18-8 SS (304) original 316- Cast-CF8M [18% Cr-9%Ni-2.5%Mo] 316-Greater Pitting Resistance Alloy 20- Cast CN7M [18% Cr-30% Ni-2% Mo] Austenitic Superalloys Nickel Based Nickel-Chromium-Molybdenum Alloys Hastelloy C-276 [Cast CW-12MW] Hastelloy C-22 [Cast CX-2MW ] Inconel 625 [Cast CW-6MC] Nickel-Molybdenum Alloys Hastelloy B [Cast N7M] Duplex Stainless Steels Metallurgical Structure 50% Ferrite-50%Austenite High Strength with Good Ductility Excellent Resistance to SCC in Sea Water Good Abrasion Resistance Used in Fertilizer Plants Grades Ferallium 255 [Cast CD4MCU] 2205 Additional Corrosion Resistant Alloys Nickel Used for Severe Caustic Environments Nickel-Copper [Monel] [Cast M-35] Excellent in Sea Water Applications Zirconium Titanium Excellent When SCC is Problem for Other SS Cast Irons Unalloyed Gray and Ductile Corrosion resistance equal to or better than steel Excellent dampening affect Poor ductility but high compressive strength low cost High Nickel Austenitic Cast Iron (NiResist) 18% or more Nickel co