轧辊用高速钢的热疲劳行为探究.pdfVIP

轧辊用高速钢的热疲劳行为研究 徐长征 孙大乐 吴 琼 温宏权 (宝山钢铁股份有限公司 研究院，上海 201900 ） 摘 要 高速钢热轧工作辊具有优异的耐磨性、抗粗糙性和抗热裂性，使用寿命是传统轧辊的 3~5 倍，采用高速钢 轧辊能够大大降低换辊次数、辊耗和生产成本，同时，还可以提高轧件断面精度和表面质量，具有广泛的使用领域 和应用前景。本文研究了不同工艺制造的高速钢热轧工作辊的热疲劳行为及热疲劳开裂机理，并讨论了碳化物分布 对热疲劳性能的影响，研究结果表明，CPC 工艺制造的高速钢轧辊热疲劳性能较优。 关键词 高速钢轧辊 碳化物 热疲劳 The Study on Thermal Fatigue Behavior of High Speed Steel for Hot Rolls Xu Changzheng Sun Dale Wu Qiong Wen Hongquan (Baosteel research institute, Baoshan Iron Steel Co., Ltd., Shanghai, 201900 ） Abstract High speed steel (HSS) rolls have excellent wear resistance, anti-rough and thermal cracking resistance properties, its service life is increasing to 3~5 times as compared with traditional counterpart. By using the high speed steel roll, the roll changing frequency, the roll consumption and the production costs were greatly decreased, and also can improve the cross-section precision of rolled pieces and surface quality. It has wide application field and prospects. In present work, the thermal fatigue behavior and mechanism of HSS manufactured by different processes were investigated, and the effect of carbides distribution on fatigue was discussed. The results shown that the HSS rolls manufactured by CPC have more distinct advantages than others. Key words high speed steel rolls, carbide, thermal fatigue 1 引言 高速钢轧辊具备优异的硬度、耐磨性和高温性能，已经被成功应用于热轧工作辊，不仅显著提高了轧材 的断面尺寸精度、均匀性和表面质量，同时也延长了轧辊的使用寿命，大大提高了轧制机组的生产率[1～2] 。 高速钢轧辊和之前的高铬铸铁轧辊等的明显不同之处在于材料成分的不同，轧辊用铸造高速钢增加了 W、 Mo 、V 等强碳化物形成元素以及碳含量，可以获得更多的 MC 、M C、M C、M C 等高硬度与耐高温碳 2 6 7 3 化物，从而显著提高了材料的耐磨性能和红硬性。但