剪切机液压传动回路的优化设计.pdfVIP

剪切机液压传动回路的优化设计 ·1 · 剪切机液压传动回路的优化设计 张福波 焦明木 陈兴华 （东北大学轧制技术及连轧自动化国家重点实验室，沈阳 110819 ） 摘 要 针对现有剪切机液压传动回路存在的能量利用率偏低以及剪切力和剪切速度能力不足等问题，提出了一种 全新的液压传动回路。该回路在钢板压紧前的剪刃合拢和钢板剪断后的剪刃分开两个工况仅采用液压泵供油，蓄能 器不投入；在钢板压紧后的剪切工况采用液压泵和蓄能器联合供油，实现对钢板的快速剪断，以提高剪切质量；钢 板剪断后，采用蓄能器对运动部件的惯性能量进行回收，消除振动和冲击。该回路应用于多台剪切机并经多年使用。 实践表明，采用该回路驱动的液压剪切机具有剪切质量好、振动冲击小、能量利用率高等特点，具有推广价值。 关键词 液压剪 高速剪切 液压回路 惯性能量回收 Hydraulic Circuit Optimization Design for Shearing Machine Zhang Fubo Jiao Mingmu Chen Xinghua (State Key Lab of Rolling Automation, Northeastern University, Shenyang, 110819) Abstract A new hydraulic circuit was put forward for the problems of low energy efficiency and low capacity of shearing force and shearing speed of existing shearing machine. In the shearing blade closing condition before the plate is pressed tightly and the shearing blade separating condition after the plate is cut down, the oil is only supplied by pumps, but not accumulators. In the cutting condition after the shearing blade is pressed tightly, the oil is supplied by pumps and accumulators to realize the high-speed shearing and improve the shearing quality. After the plate is cut down, the accumulator can recover the inertial energy to eliminate the impacts and vibrations. This circuit has been used in many shearing machines for lots of years. Practice shows that shearing machine with this circuit has good shearing performance, small vibration impact and high energy utilization. This hydraulic circuit is of good popularization value. Key words hydraulic shear, high-speed shearing, hydraulic circuit, inertia energy recovery 剪切机是板带钢生产线上重要的单体设备之一，主要用于对轧件沿长度方向切头、切尾和剪成定尺长度。 剪切质量的好坏直接影响到成品的质量、成品率和经济效益。研