铝活塞镶耐磨圈铸造缺陷分析.pdfVIP

上半月出版 · · 金属铸锻焊技术 CastingForgingWelding 铝活塞镶耐磨圈铸造缺陷分析 张屹林,杨景飞 (山东滨州渤海活塞股份有限公司技术部,山东滨州 ) 256602 摘 要:总结分析了铝活塞镶耐磨圈常见的铸造缺陷,并针对不同的缺陷形式提出了相应的解决措施。渗铝 粘结层是耐磨圈在高温铝液中通过原子的扩散反应形成的冶金结合,并且为通过铸造方法所获得,产生缺陷的几 率较大。在铸造形成渗铝层过程中,主要会出现氧化物缺陷、渗铝不充分、粘结层开裂三种形式的铸造缺陷。采用 将耐磨圈从活塞上破坏剥离后观察和取样进行金相微观分析的方法,对渗铝层上的缺陷形式及其形成原因进行 了分析和研究,并从生产工艺角度出发,分别给出了不同的解决方法。 关键词:铝活塞;耐磨圈;缺陷 中图分类号: 文献标识码: 文章编号: TG292 B 1001-3814(2008)13-0113-03 CastingDefectAnalysisofWear-resistingRingInlaidin AluminumAlloyPiston , ZHANGYilinYANGJingfei ( ) TechniqueDepartment,ShandongBinzhouBohaiPistonCo.,Ltd.,Binzhou256602,China : AbstractThecommoncasting-defectsofwear-resistingringinlaidinaluminumalloypistonwasanalyzedand summedup,andthecorrespondingsettlementmeasureinaccordancewiththedifferentdefectformswasputforward. Thealuminizinglayerofwear-resistingringwasmetallurgiclinkthroughatomdiffusingactionunderhightemperature , aluminumliquidandwasgainedbycastingmethod,sotheprobabilityofcausingdefectswasmoregreatly.Thereare threekindsofcastingdefectsduringtheformingaluminizinglayerbycasting:oxidedefects,wantingaluminizingand cracksintheintermetalliclayer.Peelingoffthewear-resistingringfrompistonandtakingasampleformetallographic analysis,thedefectformandthecauseofformationwereanalyzedandstudied,thenthedifferentsettlementmethods chieflyfromtheproductiontechnologyangleweregivenout,respectively. : ; ; Keywordsa