拼焊车门内板冲压成形性分析副本.pdfVIP

2008( 30 ) 10 A utomo tive Eng inee ring 200 8( V ol. 30) N o. 10 2008204 * 1 1 2 余海燕 , 高云凯, 朱文峰 ( 1同济大学汽车学院, 上海 20 1804 2同济大学机械学院, 上海 20 1804) [ ] , : Stam p ing Form ab ility Analy sis for Door Inner P anelsM ade o f T a ilorw elded B lanks 1 1 2 Yu H aiyan , G ao Yunkai Zhu W enfeng 1C ollege of A u tom otive Eng ineering, T ongj i Un iv ers ity, Shanghai 20 1804; 2C ollege of M echanical Eng ineering, T ongj i Un iv ers ity, Shanghai 20 1804 [Ab stract] F irst, the prob lem s occurred in the fo rm ing process of door inner p ane ls m ade o f tailorw e lded blank s ( TW B ) w ith d ifferen t thickness are presented Then the principa l stra in m easurem ent and fo rm ing safe ty m arg in pred ict ion in de fect reg ions are conducted. The resu lts show that the m a in cau ses o f the crack ing and w rink ling defects of door inner p ane ls are in suffic ien t drawbead resistance and the discrep ancy in m ateria l flow resistance betw een thin and th ick sides of TW B. F inally, suggest ions are m ade th at som e m easures shou ld be taken su ch as lo ca l adjustm en t in drawbead resistance and b lank ho ld ing force to mi prove the form ability of door inner p ane ls. K eyw ord s: tailorwe lded b lank door inn er panel stam p ing form ability form ing lim it diagram 16mm / 07mm , [ 1 - 3] , : ( 1) ( 2) ( 3) [ 4]