低温用无缝钢管管坯表面裂纹分析与控制.pdfVIP

低温用无缝钢管管坯表面裂纹分析与控制 胡茂会，杨文明，黄国玖，贾宁波，王奕琦 (攀钢集团成都钢钒有限公司，四川 成都 610303) 摘 要：介绍了低温用无缝钢管Gr6管坯表面微裂纹的形貌，分析了管坯表面裂纹的形成原因，并提出有效 的防止措施。分析认为：凝固时结晶器弯月面初生凝固坯壳随温度下降发生 8一Fe一 一Fe转变，伴随着较大的体 积收缩和线收缩，坯壳与铜管壁过早脱离形成气隙，导致坯壳生长不均匀，在坯壳的最薄弱处形成裂纹。通过提 高钢水洁净度 、控制钢水过热度 、降低拉坯速度、控制结晶器液面波动和选取合适的结晶器锥度等工艺措施，可 有效地控制低温用无缝钢管管坯表面微裂纹的产生。 关键词：Gr6管坯；包晶钢；体积收缩 ；线收缩；表面微裂纹；外折缺陷；缺陷分析 ；工艺措施 中图分类号：TG335．71 文献标志码：B 文章编号：1001-2311(2013)03—0035—04 AnalysisandControlofSurfaceFlaw ofBilletforMaking ofCryogenicServiceSeamlessSteelPipe HUMaohui，YANGWenming，HUANGGuojiu，JIANingbo，WANGYiqi (PangangGroupChengduSteel＆VanadiumCo．，Ltd．，Chengdu 610303，China) Abstract：DescribedintheassayisthemorphologyofthesurfaceflawsoftheGr6billetformakingofthecryo- genic serviceseamlesssteelpipe．Moreover，thecausesofrformationofthesaidflawsareinvestigated，andthen relevantpreventativeactionsareputforward．Theinvestigationleadstothefollowingconclusion．Duringthesolidifi— cationprocess，8-Fe— 一FetransformationOccurswiththeinitially·solidifiedshellofthemouldmeniscusregionalong withdroppingofthetemperature．Meanwhile，withconsiderablevolumeandlinearshrinkages，theshellbreaksaway from themouldcoppersurfaceSOearlythatairgasisformed，andthisleadstounevengrowthoftheshell，andflaws inturndevelopintheweakestareaoftheshel1．Accordingly，occurrenceofflawsofthebilletformakingthecryogenic serviceseamlesssteelpipecouldbeproperlycontrolledbymeansofsuchactionsasenhancingsteelcleanness，well controlling overheatofthe hotmetal，reducingwithdrawingvelocity， appropriately controllingfluctuationofthe mouldlevel，andselectingsuitablemouldtamper，etc． Keywords：Gr6billet；peritecticsteel；volumeshrinkage；linearshrinkage；surfaceflaw；outerfold；defect analysis；technologicalactions 随着石油化工行业的快速发展，市场对低温用 程中，不可能将钢坯