D级空心抽油杆疲劳性能试验研究.docVIP

D级空心抽油杆疲劳性能试验研究房　军　阎相祯　石油大学.华东　　　　　孙能福　辽河石油勘探局机械厂　　　　　谷玉洪　江汉石油管理局机械厂 摘要　为考查D级空心抽油杆不同摩擦焊接工艺性能的可靠性,采用电测试验应力法测试抽油杆焊接接头的应力集中系数β。在静拉伸条件下进行应变测试，测得抽油杆焊接接头平均应力集中系数为1.0915,各应力集中系数分散性较小,说明摩擦焊接工艺稳定可靠。在MTS—810材料试验机上做了抽油杆短杆接头的疲劳试验，采用数理统计方法统计分析D级空心抽油杆疲劳性能，获得D级杆的P-S-N曲线和疲劳极限图,求得存活率P=99.9%及对应寿命N=107时抽油杆的最大应力水平为244.37MPa。统计结果表明，按有关工艺制造的D级空心抽油杆疲劳强度满足使用要求。　　主题词　空心抽油杆　性能　疲劳试验 Fatigue test of grade D sucker rod Fang Jun(University of Petroleum, Dongying City, Shandong Province), Yan Xiangzhen, Sun Nengfu, et al. Fatigue test of grade D sucker rod. CPM, 1999, 27(9): 16～18 In order to examine the reliability of different friction welding technologies for grade D hollow sucker rod, the stress concentration coefficients of sucker rod welding joints are tested with the electrometrical test method. Strain test made under static tension shows that, the stress concentration coefficients of the rod welding joints vary in a fairly narrow range, and the mean value is 1.0915, this means the friction welding technology is stable and reliable. Fatigue test of sucker rod substitutes is made on Model MTS—810 material test machine. The fatigue property of grade D hollow rod is analyzed by using the mathematical statistics method, and the P-S-N curve and fatigue limit diagram are obtained. The calculation shows that the maximum stress of sucker rod is 244.37MPa when the livability is 99.9% and the corresponding life is 107. The statistics result proves the fatigue strength of grade D hollow rod manufactured with relevant technologies satisfying operation requirements.　　Subject Concept Terms　　hollow sucker rod　　property　　fatigue test　　 使用空心抽油杆能进行电加热或注蒸汽加热，有效地降低井液的粘稠性，并具有熔蜡和防止结蜡的效果,从而大大提高抽油杆在稠油生产中的疲劳寿命。在空心抽油杆的研制中，接头位置摩擦焊缝的工艺可靠性是控制空心抽油杆质量的关键技术。为考查空心抽油杆的制造工艺水平，对由35CrMo钢制造的D级摩擦焊接空心抽油杆，经过优化筛选确定出A、B、C三种工艺参数，加工成短杆试件。试件分A、B、C三类,分别代表三种优选出的不同摩擦焊接工艺。抽油杆规格为，按照有关标准进行疲劳试验，并测试摩擦焊接接头的应力集中系数，对焊接工艺的可靠性进行研究。应力集中系数测试与P-S-N曲线 　　1.抽油杆焊接接头的应力集中系数β测试　　为考查抽油杆不同摩擦焊接的工艺性能,测试了焊接接头的应力集中系数β。分别在焊缝位置与杆体上沿轴向粘贴1mm×1mm电阻应变片,采用YD—