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蝶形托盘冲压模设计
摘 要
该论文分析了蝶形托盘的工艺性,介绍了其特殊复合模总体设计结构和排样方案。实践证明:该模具结构合理、可靠,并能保证产品质量,对此类零件的复合模设计有重要参考价值。采用复合模便于生产批量大,尺寸小的工件,可以提高生产率,操作安全,保证质量,但复合模工序安排较为重要,设计中应充分考虑各工序的顺序,提高工作效率,提高模具寿命和降低模具成本。主要工序包括:a落料拉深,b冲孔。本设计分别论述了产品工艺分析,冲压方案的确定,工艺计算,模板及零件设计等问题。本设计的内容是确定复合模内型和结构形式以及工艺性,绘制模具总图和非标准件零件图。该端盖级进模总体设计结构和排样方案经分析论证和实际投产检验。实践证明:模具结构灵活、可靠,并能保证产品质量,成本低,对此类零件的级进模设计有重要参考价值。通过本论文我掌握了模具设计的基本的模具技能懂得了怎样分析零件的工艺性,怎样确定工艺方案,了解了模具的基本结构,提高了计算能力,绘图能力,熟悉了规范和标准,同时各科相关的课程都有了全面的复习,独立思考的能力也有了提高。
关键词:蝶形托盘,落料,拉深,冲孔,复合模设计
STAMPING DIE BUTTERFLY TRAY
ABSTRAC
The paper analyzes the process of butterfly tray, introduced its unique structure and design of composite die layout program. Proved that the mold structure is reasonable, reliable, and can ensure product quality, on the part of the composite mold design such an important reference value. Composite model to facilitate large batch sizes, small size of the workpiece, can improve productivity, Caozuoanquan, Baozhengzhiliang, but the arrangement of composite mold process is more important to be fully Kaolv She Ji Zhong Shun Xu various processes, improve Gongzuoxiaolv improve die life and Jiang Di mold cost. Main processes include: a blanking drawing, b punching. The design process of products were discussed, stamping scheme, and process calculation, template and component design issues. This design is to determine the content and structure of composite-mold type of form and technique, drawing dies and non-standard pieces of parts of General Plan map. The cover of progressive die design structure and layout of the program through demonstration and actual production test. Practice has proved that: mold structure flexible, reliable, and can ensure product quality, low cost of such parts progressive die design has important reference value. Through this dissertation, I mastered the basic mold die design skills to know how to analyze parts of the process of how to determine the process plan, understand the basic structure of the mold, increased computing power,
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