Position-dependentstabilityanalysisofturningwithtooland.PDFVIP

Noname manuscript No. (will be inserted by the editor) Position-dependent stability analysis of turning with tool and workpiece compliance Andreas Otto · Firas A. Khasawneh · Günter Radons Received: date / Accepted: date Abstract A universal frequency domain approach for removal rates while maintaining acceptable surface finish studying the dynamics of metal cutting with a flexible work- and tool life. As the machining technology advances and piece and a compliant tool is derived. The method is used for needs for new products emerge, chatter continues to be one the identification of the position-dependent stability lobes of the main impediments to high productivity. One exam- in turning. It enables a fast, accurate, and systematic sta- ple of modern manufacturing processes where chatter plays bility analysis of turning processes in the parameter space, an important role is machining of slender components for which is not restricted to simple dynamic models with only aerospace, medical, and energy industries. a specific number of modes in one spatial direction. In par- There have been many studies on machining dynamics ticular, a combination of experimental data for the tool tip where the tool is assumed to be compliant while the work- dynamics with analytical or numerical data for the work- piece is assumed to be rigid [1, 2, 3, 4]. However, the number piece dynamics is possible, which is demonstrated by a con- of studies on machining slender structures is significantly crete example. The effect of the mode interaction between smaller due to modeling and computational challenges as- tool and workpiece modes via the cutting process is illus- sociated with machining flexible structures. Some of these trated. Counterintuitivel