焦炉全自动测温和加热优化控制技术应用.pdf

摘 要 焦炉是冶金行业中最复杂的炉窑，焦炉的加热过程是单个燃烧室间歇、全炉 连续、受多种因素干扰的热工过程，是典型的大惯性、非线性、时变的复杂系统。 焦炉全自动测温与加热优化控制技术属于高效节能和由计算机对炼焦炉生产过 程实现自动化监控与管理的技术。该技术鉴于目前人工测温存在的问题，通过采 用“焦炉非接触全自动连续测温系统”，直接在炉顶的看火孔处对立火道温度进 行在线测量，解决了测温滞后、误差大的问题。该技术结合先进的炼焦炉自动加 热优化控制算法，对焦炉实现更好的控制效果。通过利用全自动红外测温系统， 测温误差不大于±2℃，而过去利用人工测温，测温误差为±20℃。测温过程为 全自动进行，数据可直接进入计算机系统，并自动实现炼焦炉的加热控制。 本文总结了该技术在我公司生产实际应用和集成创新情况，针对性地进行了 生产运行、技术数据比对等各方面的分析，对该工艺进行了全面客观的评价。 从生产实际应用来看，项目的实施可使炼焦炉立火道温度波动明显减少，全 炉平均波动小于±4℃。可减少煤气消耗量，节能减耗 1-3%左右。 宝钢、济钢、邯钢、攀钢等国内的 40 多座焦炉上已推广应用该技术，都取 得了较好的节能效果。项目的实施符合国家产业政策，适合企业发展需求。市场 前景十分看好，企业经济效益可观。 关键词：优化控制，节能减排，技术改造 ABSTRACT This paper summarizes the application and the innovation of t Coke ovens are the most complicated furnaces in metallurgical industry. Its heating process whose single combustion chamber intermittent with the whole furnace continuously working is disturbed by various factors; it is also one complex system with typical factor that big inertia, nonlinear and time-varying. The technology“Coke oven automatic temperature measuring” and “heating optimization control” is the one with high efficiency which monitored and managed automatically through the process of production of coke oven by computer. Since the existing problems of measuring temperature by man, this technology improved itself from below two sections: temperature measuring delay and large deviation by adopting the “Coke oven non-contact automatic continuous temperature measuring system” which can measure flue temperature online directly through fire hole on top of the furnace. The technology which is combined with the advanced coke oven automatic heating control optimization algorithm has got the better effect on oven control. After using the full automatic i