Design and Manufacturing of Ultra-Hard Micro-Milling Tool.pdfVIP

Trans. Tianjin Univ. 2014, 20: 415-421 DOI 10.1007/s12209-014-2257-z Design and Manufacturing of Ultra-Hard * Micro-Milling Tool Zhan Zhongbo (战忠波)，Li Liang (李 亮)，He Ning (何 宁)， Bian Rong (卞 荣)，Zhao Meng (赵 孟) (College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China) © Tianjin University and Springer-Verlag Berlin Heidelberg 2014 Abstract ：Based on the study of existing typical micro-milling tools and the actual demand for micro-milling tools, the P3 design principle and design flow for ultra-hard micro-milling tool were introduced to give basic guidance for the optimization of micro-milling tools. Then, according to the P3 design flow, the manufacturing process of polycrystal- line diamond (PCD) micro-milling tool was proposed, and the PCD micro-milling tool with diameter of 0.5 mm was developed. Finally, the micro-milling test on the slot was carried out to study the milling performance of PCD micro- milling tool. Keywords ：micro-milling; micro-milling tool; ultra-hard material; polycrystalline diamond (PCD); finite element analysis With the development of mechanical, electronic, tool design has focused on the optimal design of the tool medical and optical engineering, the demand for the structure. Cheng et al[2] initially discussed the design miniaturization of products and their related components