逆变式电阻点焊电源的 分析研究.pdfVIP

摘 要 逆变式电阻点焊电源的研究 摘 要 逆变式电阻点焊电源是电阻焊电源领域研究的重要方向之一。采用软开关 技术的点焊逆变电源，可以减小功率器件的开关损耗、电磁干扰及电路对寄生 参数的敏感性，改变电源的输出特性，提高电源的效率、稳定性和可靠性。 本文针对传统的点焊电源系统存在的参数检测精度不高、实时性较差、电 路复杂等缺点，提出了采用合理、简单、可靠的硬件电路及软件计算实现对焊 接电流、通电时间进行高精度数据采集与处理方法。 本文设计了软开关逆变式电阻点焊主电路，并采用了峰值电流模式 PWM 控制方式建立了功率变换平台，通过波形分析等方法进行参数优化。采用 C8051F126 单片机作为核心建立了电阻点焊的控制系统，并对控制系统软件的 设计思想、主程序和设定程序以及系统的抗干扰措施进行了系统分析。 试验表明：所研制的电流模式控制式软开关逆变电阻点焊电源具有良好的 恒流特性和工艺性能，通过相同规范条件下焊接对比试验，该电源具有很高的 热效率，焊接过程更平稳，能够满足逆变式电阻点焊的控制要求。此外,本文设 计的逆变式电阻点焊电源具有良好的人机交互界面，可实现电阻焊过程中多信 息检测及处理，对实现逆变式电阻焊机的点焊过程与质量的智能化控制有一定 的理论与工程实用价值。 关键词：逆变；点焊；单片机；软开关 I Abstract Research on Inverter Resistance Spot Welding Supply ABSTRACT Inverter spot welding power supply is one of the important directions in the studies of the resistance-welding field. With soft-switching technology, inverter spot- welding power supply has lower switching dissipation, lower electromagnetic interference and lower sensitivity to the parameter of circuit, which contributes to its output characteristics and improve its efficiency, stability and reliability. To improve the low precision, poor real-time and complicated circuit of the traditional spot welding power supply, in this dissertation, a date sampling and processing method was adopted by software and hardware which is reasonable, simple and reliable. It could be used to sampling and process welding current, welding time with high speed and high precision. The main circuit was designed in this paper. The power platform was established by adopting peak current mode PW