设计年产55万吨的冷弯型钢焊管生产车间.doc

摘要 冷弯型钢具有力学性能良好、生产效率高、易取材、用料省和断面形状多变等优点，在汽车、造船、铁道、机械和建筑等各个部门得到广泛应用。本车间为年产5.5万吨的冷弯型钢、焊管生产车间，采用常规的辊弯成型方法。设计本着工艺先进、技术可靠的原则，以设计任务为基础，市场需求为导向，并参考一些国内钢结构厂的资料，对车间进行工艺设计。本文着重论述了本车间代表产品规格为80×40×20×4.0mm的外卷边槽钢生产过程，其主要内容包括冷弯型钢的项目分析、生产方案选择、生产工艺流程、设备选取及原理、工艺计算与金属平衡、设备负荷计算、孔型设计、车间平面布置、劳动组织与技术经济指标及环境保护。开口型钢采用小线生产，闭口型钢采用中线生产，小线的设备负荷率为76.33%，中线的设备负荷率为75.92%，纵剪的设备负荷率为76.41%。 关键词：冷弯型钢；辊弯成型；外卷边槽钢 ABSTRACT Cold-formed steel has good mechanical properties, high efficiency, easy materials, materials provincial and cross-sectional shape changing advantages, and widely used the automobile, shipbuilding, railways, machinery and construction sectors .This workshop of the annual output of 55,000 tons of cold-formed steel, welded pipe production workshop, with normal roll bending forming method. Its main contents include the cold-formed steel project analysis, production plan, production process, equipment selection, principle, process calculation and balance of metal, equipment load calculation, pass design, workshop layout, labor organization and technical economic index and environmental protection .Design in line with the principles of advanced technology and reliable ，the design task based on market demand, and reference to some of the domestic steel plant and process design workshop. This paper focuses on the product specifications of this workshop on behalf of 80 × 40 × 20 × 4.0mm, the outer edge channel production process. Open type steel with small production line of steel production, the midline, small line equipment load rate is 76.33%, the midline of the equipment load rate is 75.92%, slitting equipment load rate of 76.41%. Keyword: Cold-Formed Steel; Roll bending forming; Outside edge channel steel 目录 摘要 I ABSTRACT II 第一章 冷弯型钢分析 1 1.1国内外冷弯型钢发展现状 1 1.2良好的政策支持 3 1.3广泛的应用 5 1.4总结 6 第二章 产品方案表 7 2.1产品方案 7 2.2计算产品选择 8 第三章 生产工艺流程 9 3.1工艺流程图 9 3.2工艺流程简介 10 第四章 设备选择及原理 12 第1节 ZJ1600×12.5纵剪生产线 12 4.1.1设备技术性能及说明 12 4.1.2电控系统 17 第2节 LW500×4小线设备的选择 18 4.2.1主要规格和技术参数 18 4.2.2设备的工作原理及技术参数 19