立式加工中心16把刀刀库整体设计.docVIP

立式加工中心16把刀刀库整体设计 摘 要 加工中心刀库的设计，是在原有基础上进行较大规模的技术更新或技术创新。达到高精度、高效率和自动化程度，降低经济成本，节约工装费用，也减轻了工人劳动强度。设计的主要内容包括设计需求分析,刀库的各组成部分方案设计,刀库结构和传动机构设计选择,选刀方式的选择,刀库管理控制系统设计等内容。本次设计的刀库为侧挂式盘式刀库，轴向取刀，满载装刀16把，刀柄形式为BT40，采用单环排列方式排放，由步进电动机驱动，满足了换刀时频繁启动电动机以及刀具准停得需求。分度定位机构采用槽轮机构，从而避免了蜗轮蜗杆传动机构复杂，而且单头双导程蜗轮和蜗杆的加工较困难的弊端。刀盘转速36r/min。选刀方式通过软件达到就近选刀的目的.整个设计可以达到3.5秒的换刀时间，满足了实际加工中心节省时间的目的，提高了加工效率。 关键词： 加工中心；刀库；槽轮 The Design of tool magazine for Vertical machining center Abstract The design of tool magazine on a machining centre is give a remarkable technical updating and technical innovation on the original base.As a result,we can achieve the goal which is high precision and high efficiency.We can reduce economic costs and save the machining costs.While it will reduce the labor intensity for workers.The main contents of the design include the analyse of the design requirement,design of the main element of tool magazine ,the formation of the tool magazine,the choosing of the way to select the tool, control system of the tool magazine and so on.The, design is a disc tool magazine which is on the side,choosing tools in the axial.The capacity of the tool magazine is 16.The form of the tool holder is BT40.All tools are put in a single ring.To reach the goal that meeting the requirement of the frequently starting the motor and stopping the tool magazine in the right place,we choose the stepping motor.Indexing of positioning using Geneva mechanism,which is less complex than the worm and worm wheel.The speed of the disc is 36 round per minute.The way of chooseing tools is through software ,which can choose the tool with the nearest distance.This design can changing the tool in 3,5 seconds.As a result,it will save much time and improve efficiency for machining centre. Key words: machining centre ； tool magazine；Geneva mechanism 一 绪 论 1.1 加工中心的概述及其发展史 加工中心(Computerized Numerical Control Machine )简称cnc，是由机械设备 与数控系统组成的使用于加工复杂形状工件的高效率自动化机床。加工中