电磁分离空心圆柱状金属熔体中非金属夹杂的理论研究-hzdr.ppt

电磁分离空心圆柱状金属熔体中非金属夹杂的理论研究-hzdr.ppt

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电磁分离空心圆柱状金属熔体中非金属夹杂的理论研究-hzdr

Effect of Electromagnetic Separation of Inclusions on the Mechanical Properties of A356 Alloy 1. Introduction Principle of electromagnetic separation of inclusions: make use of the difference in the electrical conductivity between molten metal and inclusions 2. Experimental Process 2.2 Processing conditions 3. Experimental Results Tensile properties: ultimate tensile strength, elongation percentage Fracture observation 3.2 Fracture observation scrap fresh alloy: no filtration fresh alloy: filtration and EM separation Fracture surface of fresh A356 tensile test sample after filtration and EM separation treatment 4. Conclusions EM separation process combined with filtration can effectively remove most of the micro-sized inclusions in A356 alloy casting; After processing with EM separation, the tensile strength of A356 alloy scrap was increased by 8.27%, approaching that of fresh alloy. Thank You! * * Shanghai Jiao Tong University School of Materials Science and Engineering Baode Sun, Da Shu 2004.10.11 Harmful effects of presence of nonmetallic inclusions in molten aluminum: Decrease in fluidity Promotion for porosity formation Reduction in strength and toughness Poor machinability and surface quality Stress concentration and early failure Common inclusion removal method: Ceramic Foam Filter Electromagnetic separation: clean efficient stable Separation of inclusions by applying alternating magnetic field Objective: A set of laboratory-scale apparatus combining filtration with electromagnetic separation was set up to process A356 alloy melt. Mechanical properties were tested to study the influence of different processing conditions. Experimental Alloy: fresh/scrap A356 alloy 2.1 Experimental apparatus Electromagnetic separation apparatus for continuous processing of aluminum alloy melt Melting ? holding ? degassing by C2Cl6 ? holding ? no processing ? filtration only ? cast test bars ? T6 heat treatment ? filtration EM separation Parameter

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