准时制与精益生产方式分析报告.pptVIP

Lean Production JIT Lean Production Systems 准时制与精益生产方式 Just-in-time Production Systems Lean Production Defined The Toyota Production System Lean Implementation Requirements Lean Services Lean Production Defined 精益生产方式的定义 Lean Production 定义 Lean Production can be defined as an integrated set of activities designed to achieve high-volume production using minimal inventories (raw materials, work in process, and finished goods) Lean Production also involves the elimination of waste in production effort Lean Production also involves the timing of production resources (i.e., parts arrive at the next workstation “just in time”) LP: 利用低库存获得高产量的一整套活动. LP:努力消除浪费 LP:生产资源的时间编排(JIT) Pull System拉动系统 生产方式的演变 手工生产方式 大量生产方式 精细生产方式 大规模定制 精细生产方式Lean Production 美麻省理工学院国际汽车项目组的研究人员给日本汽车工业的生产方式起的名称。 与大量生产方式相比， 只需一半的(人员、场地、投资) 产出质量更高、品种更多的产品 Some statistics from 1986 Framingham (GM) 40.7 hours 130 defects 2 weeks Toyota Takaoka 16 hours 45 defects 2 hours The Japanese Approach to Productivity精益生产方式的产生背景 Goal of full employment in the post WWII period. Government (MITI) supported improvement of targeted industries. Imported technologies. Efforts concentrated on factory floor. Quality improvement focus Two Philosophies核心理念 Elimination of waste Respect for people. Waste—Operations生产中的七种浪费 (1) Waste from overproduction (2) Waste of waiting time (3) Transportation waste (4) Inventory waste (5) Processing waste (6) Waste of motion (7) Waste from product defects The “Rocks in the Stream” Concept Lowering the “Water” Level Step Two - Deal with Exposed Problems Step Three - Continue the process What is Inventory in a Lean Production View? A potential form of waste (when value is not being added) A useful measurement to tell how well the system is working A useful tool to help identify critical uncertainties and production problems The seven elements that address elimination of waste消除浪费的七种方法 Focused factory networks Group technology Quality at source JIT production Uniform pla