注塑成型技术解说.ppt

* 3 Injection Molding Process The injection molding process is relatively simple. Resin is melted, forced into a cold mold at high pressure, cooled, and then ejected from the mold. Let’s take a little more time to look at this process further. First, resin enters the hopper and then is plasticated. It is plasticated by a revolving screw located in a heated barrel. The screw moves back to develop the necessary shot size. Next, the mold closes, then the Screw is moved forward to force the molten polymer through the melt delivery system and into the cold mold. This is usually accompanied by high pressures. Once the cavity is completely filled, a pressure is applied to the screw for a certain length of time in order to keep the material in the cavity. * 4 Injection Molding Process Continued Next, The packing is completed (pressure released) due to the gate freezing off. The process now enters the cooling stage. This allows the part and melt delivery system to cool enough in order to open the mold. During this cooling stage, the screw moves back to prepare for the next shot. After the cooling is complete, and the mold opens in order to eject the part. 注塑成型技朮 注塑成型簡述 定義： 注塑成型是利用塑膠原料受熱后成為熔融狀態流體利用注射成型機的壓力、速度，將熔融塑膠注射入預先設計好的緊閉模腔內,經過冷卻后而得到所需的制品過程. 原料 塑膠 (聚合物) 熱固性塑膠 熱塑性塑膠 原 料 原 料 按樹脂的受熱特性分類 按塑料加熱冷卻時樹脂呈現的特性，分為熱塑性塑料和熱固性塑料兩類。 熱塑性塑料的特征是塑料受熱時軟化，溫度升高至一定數值時可呈現粘流態。當溫度降低時(一般指室溫)塑料變得堅硬。再次加熱能再變軟，冷卻後又變硬，可以如此多次反復。 常見的熱塑性塑料有：ABS塑料、聚碳酸酯(PC) 、 聚甲醛(POM) 、聚甲基丙烯酸甲酯(PMMA / 有機玻璃) 、 聚乙烯(PE) 、聚苯乙烯(PS) 、聚氯乙烯(PVC) 、聚丙烯(PP)和聚四氟乙烯(PTFE)等 注射模概念 利用人力或傳送裝置將物料輸送到注射機的料筒內,物料受熱呈熔融狀態,然后在螺杆或活塞的推動下經噴嘴和模具的進料系統進入型腔,經充分冷卻后,物料於型腔內硬化定型.這個成型過程所需的成型工具. 計量段 混鍊 / 壓縮 供給段 供給段 : 進料供給作用. 混鍊 / 壓縮段 : 利用牙深產生剪熱壓縮混鍊材料. 計量段 : 最後塑化材料. 螺 杆 结 构 射出成型週期 冷卻時間 開模/頂出/鎖模時間 充填時間 保壓時間 射出成型週期 開模/頂 出/鎖模 成形週期 充填時間 保壓時間 冷卻時間 開模/頂出/鎖模時間 20 1 4 10 5 Sec. 射出成型週期 充填 充填時間是指射出機螺桿向前移動並推動塑料前進所費的時間,即在壓力維持段之前的時間, 保壓