启动电机壳体冷冲压工艺及模具机械CAD图纸设计.doc

摘 要 综合应用模具设计、冷冲压模具工艺、模具加工工艺学、工程图学等相关课程知识，对模进行模具设计。本文在已完成开题报告的基础上，着重对复合模工作零件、定位零件、卸料推件零件及模架等主要零件的设计进行说明。在模具的设计中，按照小批量生产类型，对制件的冲压工艺进行分析，确定工艺方案，拟定排样方法，计算冲裁力，确定压力中心，计算凹凸模刃口尺寸及结构尺寸，得出模具闭合高度，选用标准件进行装配，最终画出模具总装图、三维模型及装配和主要零件加工工艺规程卡片。模具采用倒装结构，后侧导柱导套模架，导料销导料，弹顶式档料销档料，凸缘模柄，刚性推件及弹性卸料，在保证生产率的同时，尽可能的是模具、方便，且满足冲裁的要求。 关键词：  Abstract Comprehensive application of mold design, cold stamping mold process, mold processing technology, engineering, graphics and other related courses knowledge, start the motor housing using a plurality of mold process for mold design. In this paper, on the basis of complete opening report on the design of the main parts of the composite mold parts, positioning parts, discharge push parts and moldbase instructions. In mold design, in accordance with the type of small batch production parts stamping process analysis, to determine the process plan, intended nesting method to calculate the punching power, to determine the center of pressure, calculated the bump Edge size and structure size may the mold shut height, the choice of standard parts for assembly, and ultimately draw card of the mold assembly chart, the three-dimensional model and assembly and main parts process planning. Mold flip structure, the rear side of the guide pins and bushings mold, the stock guide pin guide material, playing the top-of-file material off of file material, the flange of the handle, rigid push pieces and elastic unloading, ensuring the productivity, although possible mold, convenient, and satisfying the requirements of the punched. Key words: Start the motor housing; stamping process; nesting; guide pins and bushings；mold structure；  目 录 摘 要 III Abstract IV 1 绪 论 1 1.1 课题研究的目的和意义 1 1.2 课题国内外研究概况 1 1.2.1 国外模具发展概况 1 1.2.2国内模具发展概况 2 1.3 课题研究的主要内容 2 2 冲压工艺设计 4 2.1 冲压件简介 4 2.2 冲压件的工艺性分析 7 2.3 冲压工艺方案的确定 8 2.4 冲压工艺计算 9 2.4.1 工件的毛坯尺寸计算 9 2.4.2 工序分析 10 2.4.3 拉深尺寸计算 10 2.4.5 整形 15 2.4.5 工序汇总 16 2.4.6 各工序尺寸公差的确定 16 2.5 产品所需模具 16 3 落料拉深模设计 20 3.1 模具结构 20 3.2 确定其搭边值 20 3.3 确定