气垫输送机下型材辊弯成型工艺模具设计及仿真介绍.docVIP

气垫输送机下型材辊弯成型工艺模具设计及仿真 摘 要 冷弯成型工艺是金属塑性成型工艺中的重要组成部分，是一种具有先进适用性的板金属成型工艺，并具有节能、节材、高效的特点。其成型过程中涉及到力学、弹塑性力学、动力学等方面的理论。成型辊是冷弯成型机组中的最重要的部件，由于冷弯型钢机组的成型道次较多，轧辊用量很大，多品种的轧辊则需要更多的辊片。本文据传统经验及总结的公式下，进行弯曲道次数及角度的理论计算。利用CAD绘制辊花图，配辊图及Proe三维建模，并结合ABAQUS，进行模拟与仿真。本课题源于气垫输送机所需型材，通过冷弯成型达到大量生产，从而减少模具设计过程。仿真分析了对大直径截面在冷弯成型过程的应变能力，不同角度的截面在冷弯成型时出现的不足，以此为依据来判断和指导变截面成型加工，以及轧辊的设计应用。本文对冷弯成型的仿真分析???得出一系列数据结果,可以用来对冷弯成型加工借鉴、参考与设计。 关键词：冷弯成型、CAD、Proe、ABAQUS  Design and Simulation of bending forming process of profile roll with air cushion (A) Abstract Roll forming metal plastic molding process is an important part of the process is an advanced sheet metal forming process applicability, and has energy, materials, and efficient. The molding process involved in theoretical mechanics, elastic-plastic mechanics, dynamics and other aspects. Roll forming unit forming roll is the most important part, since the forming passes are more cold-formed steel unit, roll a great amount and variety of rolls require more roll film. This article summarizes the experience and, according to the traditional formula, the theoretical number of passes and bending angle calculations. The use of CAD drawing roll flower diagram with roll chart and Proe 3D modeling, combined with ABAQUS, simulation and simulation. The issue stems from a desired air conveyor sections, reach mass production by roll forming, thus reducing the mold design process. Simulation analysis of the lack of large-diameter cross-section in the resilience of roll forming process, the cross-section of different angles occur when roll forming, as a basis to determine and guide the variable cross-section forming, and design application roll. In this paper, simulation of the roll forming of analysis, the results of a series of data that can be used on the roll forming process may be a reference and design. Keywords: roll forming, CAD, Proe, ABAQUS  目录 TOC \o 1-3 \h \u  HYPERLINK \l _Toc3566 1绪论  PAGEREF _Toc3566 1  HYPERLINK \l _Toc2006