特殊工况用工艺管道的失效分析和其解决对策.pdf

趣兰墨璺亟主堂篁迨塞 塑重 作用，这是夹套管出口处附近内管腐蚀减薄快速的又一重要原因；冷却器的结垢 现象相当严重，数量多、分布广、垢物硬，这是与加入的阻垢剂功能失效和加入 量不足密切相关。 最后根据上述关于工业生产中所使用的非金属材料和金属材料制特殊工况 用工艺管道的失效分析，得出国产颗粒改性PTFE软管的主要性能已达到国外同 类产品的水平。针对高压循环冷却器的失效提出了相应的解决对策，从而有效预 防了类似事故的再次发生，减少了经济损失，避免了可能的人员伤亡，使企业的 生产更加安全、可靠和高效。 关键词：失效分析：表征方法；聚四氟乙烯；高压循环冷却器；热性能；腐蚀和 结垢 IV 送兰查垦堡圭堂篁堡塞 些兰!三兰!! Abstract In this thesis，the fundamental theory,testing technique and evaluating analysis method were comprehensively utilized to systematically investigate and solve two failure cases concerned with two types of pipes that applied in special industrial operating conditions and which made respectively from nonmetal and metal materials， which occurred in corporation of industrial production． The composition and structure of two kinds of particle modified polytetrafluoroethylene(PTFE)flexible tubes were studied by XRD，FT-1R and XPS． The thermal conductivity and other thermal properties of two kinds of particle modified polytetrafluoroethylene(PTFE)flexible tubes were analysed by DSC，TG and DTA．The corrosion resistant properties ofthe tubes were evaluated by immersing them in chemical corrosion medias．The surface morphology of the tubes was observed by 3D—video electricity microscope system． The results show that both domestic and abroad flexible tubes were composite materials consist of PTFE as a matrix and graphite particle as a filling materials，the surface quality of the abroad one is better．The thermal properties of the two types of flexible tubes are almost at the sfllTle level．They both Can prevent themselves from corrosion attacked by various chemical substances and have liRle difference winl their excellent corrosion resisting properties． The chemical composition and structure of triple outlet jacketed piping of high pressure circulating cooler were inspected by optical—electrical spectrometer(OES) and metallurgical structure inspection．The chemical and element composition of inner surface corrosion substances of jacketed piping were evaluated by x-ray fl