家用五孔插座上壳盖注塑模具设计研讨.docxVIP

摘 要塑料制品在我们生活中被广泛应用，我们平时所用的电脑、水杯、台灯等都是塑料制品。塑料制品的广泛使用离不开塑料模具。塑料模具主要是将已加热完成的塑料颗粒通过注塑机注入模具型腔内完成注射成型。每种塑料的特性各不相同，使得塑料制品的材料各不相同，塑料模具设计时模具结构、成型零部件的尺寸也各有差异。该设计主要是对我们平时生活中常见的插座的上盖进行塑料模具设计，绘制二维、三维零件图，分析塑件材料特性、表面质量、结构形式等，并确定各个结构的成型方法，然后对模具的浇注系统、成型零部件等进行设计、计算，最后是对模具与注塑机各个参数的校核。利用AutoCAD、Pro/E进行二维、三维的设计、造型以及建模。关键词：塑料;模具;设计;造型;Pro/EThe design of plastic mould about the roof cover of domestic five-hole socketStudent：Ma Jing-jing Teacher：Sun Bao-fuAbstract:Plastic products are widely used in our life, We usually used in computers, water cup, desk lamp, etc are all plastic products. The widespread use of plastic products without mold of plastic.Plastic mold mainly competed plastic particles that has been heated inject cavity of mold through the injection molding machine. The characteristics of each type of plastic are different ,makes different of plastic materials, the design of the size of the mold structure and forming parts also difference.This design is mainly to design the plastic mould about roof cover of common socket for our daily life, draw the 2-dimensional, 3-dimensional of the part, analysis of material properties, surface quality and structure and so on, and determine the forming method of the structure, then design and calculate the gating system, molding parts of the plastic mold , the last is checking all parameters of mold and injection molding machine. Use AutoCAD, Pro/E for 2-dimensional, 3-dimensional design, modeling, and modeling.Keywords:Plastic; mold;Design;Modeling;Pro/E目次摘要ⅠAbstractⅡ1 绪论11.1 本课题研究意义和背景11.2 国内外研究现状11.2.1 国内研究现状11.2.2 国外研究现状11.3 本文的主要工作22 材料的成型特性与工艺分析32.1 聚碳酸酯的特性32.2 聚碳酸酯的工艺参数32.3 本章小结33 塑件的结构工艺分析43.1 塑件尺寸精度及表面质量43.1.1 塑件精度及公差43.1.2 塑件表面粗糙度分析53.2 塑件形状和结构分析53.2.1 塑件壁厚分析53.2.2 塑件圆角分析53.2.3 塑件上孔的分析53.2.4 塑件脱模斜度的分析53.3 塑件的结构工艺性分析53.4 塑件的生产批量分析63.5 本章小结64 注射机的初步选择74.1 确定塑件的体积和质量74.2 确定型腔数目74.3 确定注射机成型工艺参数74.4 确定模具温度及冷却方式74.5 确定注射机74.6 本章小结85 注塑模具结构分析95.1 分型面的选择95.2 浇注系统的设计95.2.1 主流道和定位圈的设计95.2.2 分流道的设计105.2.3 浇口的设计105.2.4 冷料穴和拉料杆的设计105.3 塑件的