智能式电机扁绕机控制系统地研究论文.docVIP

智能式电机扁绕机控制系统的研究  摘  要  线圈是电机的重要部件，线圈质量的好坏直接关系到电机的整体性能。长期 以来电机线圈的绕制基本上处于手工绕制阶段，线圈质量不高已成为制约电机发 展的瓶颈。电机线圈的线材有两种基本形式，一种是软的漆包线，另一种是有一 定厚度和宽度的硬质扁铜线。 漆包线的线材较软，线径较小，绕制过程中所需的张力较小，易于实现自动 化。目前，漆包线的绕制已经从最早的手工绕线，机械式绕线发展成为机电一体 化控制形式的自动绕线。而硬质扁铜线基本上由手工绕制。手工绕线存在着劳动 强度大，生产效率低，线圈质量差，原材料浪费等缺点，因此，如何实现硬质扁 铜线的自动绕制从而减小劳动强度，提高线圈的质量已成为亟待解决的问题。 本文分析比较了电力传动、机械传动、气压传动和液压传动的优缺点，确定 智能式电机扁绕机采用液压传动方式，并进行了机械设计、液压系统设计及电气 设计，实现了自动化绕线。电气设计包括硬件设计和软件设计。设计了以 Mcs-51 单片机作为控制系统核心的输入和输出电路，人机接口电路和中断处理电路，并 进行了相应的软件设计,达到了顺序控制的目的。 关键词： 液压传动 单片机 自动化 电动机 绕线机 智能 Research on control system of the intelligent flat-copper-wire winding machine Abstract The coil is a key component of electric machinery,The quality of coils is related to the whole performance of electric machinery. Electric coil around a long time the system is basically in a hand-winding stage, the coil quality has become a bottleneck restricting the development of motor. There are two kinds of wire generally used for coils of electric machinery. One is enameled wire, the other is hard flat-copper-wire with some breadth and thickness. Enameled wire is flexible, and its diameter is small. Therefore, the strain needed in the process of winding is not great and it is easy to implement automatic control. At present, the winding of enameled wire which was handmade or mechanical control formerly begins to use electromechanical control. However, the hard flat-copper-wire is almost made by hand. And the intensity of labor is great. It is also inefficient. The coils have defects in both qualities and shapes. Moreover, it is a waste of material. Therefore, it is indispensable to do research into a winding machine for hard flat-copper-wire to decrease the intensity of labor and improve the quality of coils. The paper analyses and compares electrical transmission, mechanical transmission, baric transmission with hydraulic transmission, and chooses hydraulic system as the power system of the intelligent winding machine. Th