固定式管板换热器模型.pptx

Modeling Fixed Tubesheet Exchangers with PV EliteMandeep SinghIntergraphApril 27th 2010Fixed Tubesheet ExchangerExpansion JointLeft Channel flangeRear Channel componentsShellLeft Channel cylinderLeft Channel headAn example of a fixed tubesheet exchangerAspects of a Fixed tubesheet ExchangerProsOffer Large amount of heat transfer in an economical designSimpler constructionCan clean inside of tubes from both sidesCan plug individual tubes if neededConsTube bundle is not easily removableDifferential Thermal loading May need an expansion jointSHELLTUBESHEETCHANNELThermal tussle between Tubes and ShellColdAND IN THE SHELLHotFLUID MOTION IN THE TUBESShell Contracts andPullsEffect on Tubesheet due to change of temperaturesTubes Expand and PushNeed Accurate Metal Temperatures …PtPsLongitudinal loads on TubesheetAttaching Tubesheet in PV EliteTubesheet Bolted to Channel FlangeAttach Tubesheet to Channel flange. Attaching Tubesheet in PV Elite – cont.Attach Tubesheet to end of Channel cylinder. Tubesheet welded to Channel cylinder/headModeling Fixed tubesheet Exchanger with PV EliteLets jump right in to PV Elite … What about this region of the unit?BUT IS RESTRAINED HERELets look closer at the Tubesheet/Shell joint ASSUME SHELL SIDE IS HOT SIDESHELL WANTS TO GROW (THERMAL)HOT FLUIDSO WHAT HAPPENS ?This is what happensSTRESSES REDUCEDSHELL BANDSHELLTo reduce the Tubesheet-shell stressesASME UHX ALLOWS FOR A THICKER SHELL BANDGet higher allowable, SpsASME UHX also allows for an Elastic-Plastic AnalysisBut, Tubesheet may become thicker Shellafter plastic iterationReduce bending stressModel junction as Simply SupportedBut, Tubesheet may become thicker The EndExpansion Joint Thin bellows- Thick - TEMA/Kopp-Sayer – add picturesAbsorbs thermal Expansion but increase pressure thrust on the tubesheet.