大型轧机AGC伺服液压缸裂纹故障建模和寿命的研究.pdfVIP

万方数据 I摘要 轧机 AGC伺服液压缸是轧机 AGC液压系统中重要元件之一。轧机 AGC伺服 液压缸是将液压能转变为机械能的液压执行元件，也是针对轧制力变化实施厚度 调节的一种快速精确定位的装置。轧机 AGC伺服液压缸缸底及有关部位应有足够 的强度、刚度和长的使用寿命，从而能减少轧机 AGC伺服液压缸的故障。为此， 本文以轧机 AGC伺服液压缸为研究对象，针对缸底结构及疲劳破坏问题进行了如 下几个方面的研究工作： 首先，应用机械与流体学科有关的基本理论分析缸底突发性和渐发性故障， 采用有限元分析方法对缸底进行静力学分析，判断在工作压力下轧机 AGC伺服液 压缸缸底可能出现突发性故障的部位，并提出处理对策。同时对缸底结构进行优 化设计，对优化结果进行分析比较，从而得到轧机 AGC伺服液压缸缸底最优尺寸。 其次，在某钢铁公司热轧带钢轧机AGC伺服液压缸提供的实际工况的基础上， 分别对原有缸底和优化后的缸底尺寸进行疲劳寿命分析比较，从理论上验证优化 后缸底尺寸的可行性。 最后，根据原 AGC液压缸缸底产生裂纹故障，分别建立原始和最优尺寸的缸 底裂纹渐变数学模型、物理模型并进行裂纹仿真分析。通过仿真结果与现场裂纹 分析比较，论证了研究内容的可信性，为轧机 AGC伺服液压缸缸底故障诊断提供 可靠的判断依据。 关键词：轧机 AGC缸；缸底裂纹；疲劳寿命；渐变性故障模型；仿真分析； 万方数据 II Abstract Rolling mill AGC servo hydraulic cylinder is one of the important components in the rolling mill AGC hydraulic system. Mill AGC servo hydraulic cylinder is the hydraulic actuator that transmit hydraulic energy into mechanical energy, and a fast accurate positioning device that can implement thickness adjustment for the rolling force. Rolling mill AGC servo hydraulic cylinder bottom should have sufficient strength, rigidity and long service life, thus can reduce the failure of the rolling mill AGC servo hydraulic cylinder. In this paper,based on the rolling mill AGC servo hydraulic cylinder as the research object, aimed at the bottom of the cylinder structure and the fatigue damage problem of research work carried out the following several aspects: First , the application of mechanical and fluid fields related to the basic theory of analysis of the sudden and gradual onset of fault cylinder with finite element analysis method was carried out on the bottom of the cylinder statics analysis, judgment under working pressure rolling mill AGC servo hydraulic cylinder cylinder bottom may appear sudden failure parts, and put forward countermeasures.Optimize the cylinder bottom structure design at the same time, analyzes and compares the optimization results obtained mill AGC servo hydraulic cylinder cylinder bottom of the optimal size. Second, in a certain steel company of h