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innovationsinqualitycontrolbackgroundonoptical-enurga.ppt

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innovationsinqualitycontrolbackgroundonoptical-enurga

* Interpretation of Data The data, as I mentioned, is the ensemble average of drop surface area per unit volume. Which is the number of drops which is in that particular volume multiplied by the surface area of all the drops. This differs from mechanical patternators which you might be familiar with, which actually collects the amount of liquid that is flowing at each position, which gives you the time average of mass flux. Similar to mechanical patternators, high values of surface area will indicate streaks and low values will indicate voids and for spray angles typically 95% is used. 95% ring which is 95% of the enclosed surface area is used to find the spray angle. * This is the second sample data that I am showing. What we have here is an automotive injector. It is a GDI injector. The main reason is to show you that many of these GDI injectors have multiple plumes; This one has six plumes and as per design, the mean plume angles are supposed to be the same on all of them but you can see that the second plume is much weaker than the other five. So it has only 5.7 mean plume angle as compared to 10-11 degrees for the others. Similarly the percentage area going through that plume is also lower. So if you put that injector in the engine, right around here you’ll have a much lower combustion going on in that place. So you’ll have a slightly circumferential motion of hot gases moving towards that particular location which might not be desirable. Secondly we can also tell you where exactly the centroid of each one of these plumes are, both the x and y co-ordinate as well as other spray angle parameters that may be of interest to you. * Flat Fan Paint Nozzle The third example I have is a flat fan paint nozzle. Paint nozzles are typically used in the furniture industry to paint different types of surfaces. One of the things that they have to be very careful of is that they have to make sure that their fan angle is extremely close to their design. If the fan angle is