副本中后期油田套管开窗铣锥切削齿的失效分析研究2.docVIP

中后期油田套管开窗铣锥切削齿的失效分析研究 摘要：本文针对中后期油田剩余油气藏低成本动用过程中开窗铣锥切削齿极易崩碎失效的情况，以承受弯曲旋转非对称载荷下的开窗铣锥装配体为研究对象，应用有限元法建立了分析模型分别计算了不同厚度、不同数量、不同齿形切削齿的应力分布情况并和现场失效图片进行了对比分析。结果发现：在相同载荷下，不同厚度切削齿的应力差别很小，从降低工具成本考虑，选择4.5mm的切削齿即可；在等厚度情况下，双排齿比单排齿的应力小；T110型切削齿虽易切入套管，但是其齿尖应力更大。为开窗铣锥的设计以及切削齿型的选择提供参考nalysis and research of the cutting tooth of casing window mill in late oilfield Abstract: In view of the cutting tooth of window mill easy to collapse breaking failure in the process of later period oilfield remaining reservoir low-cost development. The assembly body consisting of a window mill matrix and cutting tooth under bending whirling asymmetric load was assessed. Analysis model was created in ADINA, stress distribution of cutting teeth were computed based on the different thickness, different quantity and different type of teeth and compared with the field failures pictures. Under the same load, the stress of the different thickness of cutting teeth difference is small, from the lower tools cost considerations, cutting teeth can be choose 4.5 mm; In the case of equal thickness, the stress of double row tooth is small than the stress of single row tooth. Although T110 cutting tooth are easy to cut into the casing, but the tooth surface stress larger. The research can provide a reference basis for the design of the window mill and the choice of cutting teeth type, and it has an important engineering significance to sidetracking safety production. Key words: late oilfield; window mill; cutting teeth; sidetracking; numerical simulation; failure analysis  套管井开窗侧钻是中后期油田低成本开发剩余油气藏和套损井恢复产能的重要手段之一[1]。套管开窗侧钻技术的核心是要有可靠、高效的钻铣工具。现目前国内套管开窗工具以铣锥为主，它对套管的作用方式为磨铣，切削齿硬质合金形态各异[]。在铣锥过程中，是以相同粒度硬质合金制成的狼牙棒铣锥基体上很难从理论角度对进行切削力学分析，给铣锥的设计，只能凭借设计经验以及现场对其切削能力做出评判。图2 套管开窗产生的铁屑Fig.1 Window mill(before ROOH) Fig.2 Iron filings of casing sidetracking 1 开窗铣锥现场应用及其失效形式 为了完善文92北块盐上油藏注采井网，挖潜剩余油气藏，选用双层套管开窗工具对中原油田文13侧22井进行开窗侧钻作业。开窗点井深h=2470m，开窗方位为90°。套管与工具参数：油层套管外径139.7mm，壁厚9.17mm，技术套管外径244.5mm，壁厚11.99mm，套管钢级均为P110；根据固井资料显示，油层套管与技