折板机PLC控制系统及组态监控设计本科毕业设计.doc

2015 届毕业设计说明书 ***PLC控制系统及组态监控设计 院 、 部： 电气与信息工程学院 学生姓名： 指导教师： 职称 专 业： 班 级： 完成时间： 摘 要 折板机是型材加工厂常用的加工设备，其中以U型折板机最为普遍。在现代化的工业生产领域中，采用PLC（Programmable Logic Controller，可编程控制器）控制的U型折板机具有动作速度快、加工精度高、一次成型等优点，大大提高了折板机的控制精度和控制系统的可靠性，同时进一步提高了工作效率和生产效率。 折板机PLC控制系统及组态监控设计分析了U型折板机的工作原理、控制要求，根据工艺要求，统计了U型折板机所需要的输入和输出端子，其中输入点为8个，输出点为7个，共计15个输入输出点。根据PLC的I/O点数和内存容量选型原则，选择了三菱FX2N-16MR继电器型PLC作为U型折板机的控制器，同时选择了其它电器元件，设计了PLC的外部接线图。论文然后利用SFC（Sequential Function Chart，顺序功能图）图法设计了U型折板机的程序梯形图。为了验证设计的正确性，运用三菱GX Developer仿真软件进行程序仿真。最后，利用MCGS（Monitor and Control Generated System，监视与控制通用系统）嵌入版组态仿真软件对折板机的控制系统进行了组态设计。 仿真结果证明，设计能够有效的保证U型板制作的准确性、快速性、安全性，满足工艺要求，具有一定的应用价值。 关键词 ：折板机；可编程控制器；组态软件 ABSTRACT Folding machine is processing plant profiles commonly used processing equipment, Which the U-type folding machine is most common. In modern industrial production, U-type folding machine with Programmable Logic Controller has features of fast motion and high precision, and improves the accuracy and reliability of control system of U-type folding machine.At the same time, it increases efficiency of work and produce. The paper of PLC control system and configuration monitor analyzes the working principle and control demand. According to technological requirements, I/O of U-type folding machine is counted, consisting of 8 inputs and 7outputs.According to the I/O numbers of PLC and the selection principle of memory capacity, FX2N-16MR is selected as controller of U-type folding machine. The external wiring diagram of PLC is designed. This paper designs the program ladder chart with SFC and the program is simulated by GX Developer. Finally, the configuration monitor system is designed by Monitor and Control Generated System. The simulation proves that the design effectively guarantees accuracy rapidity and security of t