KANBAN System.pptVIP

* * * * * * * * * Empty containers Kanban Kanban with empty containers Empty containers Kanban Kanban takes different forms: Cards Empty Containers Empty Dollies Electronic Signals Electronic Kanban Production Pull (Bill Of Material) Timed Deliveries Definition : Kanban system in which a visual signal triggers part replenishment on line. Visual signal can be : an empty box an empty dolly an empty rack an empty floor space a collapsed box a red mark on racks Empty containers Kanban replenishment on demand vs. scheduled push Every product has a specific number of designated racks. Lot sizes are smaller – more frequent Changeovers required. Less inventory on the line FIFO (First-In-First Out) versus FISH (First-In-Still-Here) or FINCO ( First-In-Never-Come-Out ) So…what’s different? Learn See Line Side Storage Small Lot Delivery An empty box is a signal to the material handler for replenishment Empty box Exchange EMPTY RACK EMPTY BOX Empty Dolly Exchange Empty Full Full Full Full Full Full Part: Adjuster Part No: 9981427 Std. Pack: 90 Min: 1 Max: 3 Stack: 3 High Part: Pan Part No: 4563273 Std. Pack: 75 Min: 1 Max: 3 Stack: 3 High Full Full Route driver delivers dolly full container based on signal. Page 11 of 12 Revision Date: 06/04/03 Full Empty Empty dolly signals replenishment. Operator pushes out empty dolly container then pulls next dolly into position. A-108 Different signal can be used : Empty box red space on the floor 7 wastes Learn See No. Type of Waste Description 1. Waste of Over Production: Producing over customer requirements, producing unnecessary materials / products, or producing to soon. 2. Waste in Wai