《冲压模具-安装支架级进模设计及其制造工艺-说明书》.docVIP

摘要 这次的毕业设计的零件是采用冷冲模的方法进行冲压成型的。 冷冲压作为一种先进的金属加工方法，它不同于普通的切削加工，是建立在金属塑性变形的基础上，利用模具和冲压设备对板料进行加工，以获得一定形状、尺寸和性能的零件的加工方法。 这次设计的模具结构是采用级进模结构和单工序弯曲结构。 在冲压之前，先将条料沿着导料板往前送，直至不能再向前。冲裁时，导正板先压住条料。滑块继续下行时，第一工位先冲起辅助作用的导正孔、远离凹坑的异形内孔、侧刃和拉深零件中间的凹坑，使之后的每道工序都可以通过导正钉和料宽的不同进行定位，确保步距的准确；第二工位冲剩余的内形孔,并且整形圆坑；第三工位落料。 当上模回程时，导正板在弹簧的作用下，将条料从凸模上卸下，接着，第一、二工位的顶件杆也在卸料矩形弹簧的作用下将零件的凹坑顶出凹模，使条料能够顺利地往前送进，同时，在最后一个工位落料凸模中的两个推件杆将成型的零件往下推出，由凹模孔中漏到压力机台面下。 落料工件接着进行压弯工序。凸、凹模均装有定位钉进行定位，凸模下行时，首先碰到较高的一块凹模镶块，即反侧向压力块，接着凸模继续下行，当凸模底部与反侧向压力块顶部的距离为2个材料厚度时，压弯模开始对工件进行弯曲，直至凸模压紧凹模为止，弯曲工序完毕。 主要设计The spare parts of this graduation design adopt the stamping to carry on hurtle to press to model. Cold hurtle to press the metalwork method of be a kind of forerunner, it is a foundation that builds up transforming in the metals up, make use of the molding tool and hurtle to press the equipments to anticipate to carry on process to the plank, to acquire the spare parts shape and sizes needs. The molding tool structure adoption class enters the mold structure and single-process bent structure. Before the press, firstly send up the strip along the guide plate ahead until it cannot go any further. When Blanking, make sure the guide blank press and hold the strip plate. Continued downward the slide, the first station is tackling first impulse conduction hole, the shaped bore away from the pit, the side edge and the middle of the pit drawing parts that play a supporting role, so that after each process can lead is different nail and wide to locate materials to ensure the accuracy of Step; second station tackled the remaining red-shaped hole, and plastic circular pit; third station blanking. When the mold return, under the influence of the guide boards, strip will be expected to be unloaded from the punch, then, first and second station ‘s top pole pieces rectangular will eject under the action of the spring the pit die of the part out of the concave, so that material can be taken forward smoothly, while at the final station blanking punc