重组竹碾压疏解竹丝高效组合设备的创新研究.docx

重组竹碾压疏解竹丝高效组合设备的创新研究 王志勇摘要：介绍了新研制的竹丝高效疏解组合设备的工作原理、结构特点、主要技术参数及工作过程。与旧设备测试比较表明，新设备将竹材去节、去青、去黄、点裂、疏解、展平等过程组合成一台机床，占地面积由40平米降到10平米，总动力由52.5千瓦变为24千瓦，降低60.38%，用工数由6~8人降为2人，碾压疏解竹丝能力由每小时300~400千克提高到800~900千克，竹材资源利用率由60~65%增加到75%以上，竹丝疏解完全，产品质量达到国标要求，明显降低了重组竹生产成本，经济效益显著。 关键词：竹材加工； 重组竹； 竹丝； 碾压疏解设备； 创新设计与研发The innovation research on mangle and defibering equipment of bamboo filament with high efficiency for reconstituted bamboo lumber Abstract: This paper described the working principle, structure characteristics, main technical parameters and working process of a new efficient combination of mangle and defibering equipment of reconstituted bamboo lumber which wasresearched and developed recently. In comparison with the traditional equipment test, the new device can getting rid ofbamboo knot, outboard bamboo, inboard bamboo, splitting in point, defibering and flattening and combined into one process. And the covering area reduced from 40 square meters to 10 square meters. The total power reduced from 52.5 kw to 24 kw, and it reduced by 60.38%. The number of workers reduced from 6~8 to 2. In addition, the production efficiency increased from 300~400 kg per hour to 800~900 kg per hour. The resource utilization increased from 60~65% to more than 75%. Furthermore, the bamboo filament was defibered completely and the products quality also reached the national standard requirements. It greatly reduced the cost of producing recombinant bamboo and brought remarkable economic benefit. Key words: bamboo processing; reconstituted bamboo lumber; bamboo filament; mangle and defibering equipment; creative design and innovation research 近几年，我国竹产业发展很快，尤其重组竹产品的研发，对竹产业的发展起到重大推动作用。重组竹是在不打乱竹质纤维排列方向，保留竹材基本特性前提下，经过碾压疏解设备加工成横向不断裂，纵向松散而又交错相连的网状竹束，再经干燥、施胶和热压(或冷压)等重新组合工序制成的高强度、幅面尺寸大、具有天然竹材纹理结构的新型人造板[1]。它突破了传统的切削加工方式，采用碾压疏解机械设备加工竹材，为竹材的综合利用开辟了一条新的途径。 随着竹材资源的深入开发和竹加工企业生产规模持续加大，竹材加工设备也得到相应的快速发展。但与现代化木材加工企业比较，竹材加工设备、工艺技术和自动化程度仍然处于较低的水平。由于竹子纵向厚度尺寸不均匀，其茎杆本身直径小、中空，竹材外表面有较多突出的硬节，表面竹青含有蜡质，内腔面竹黄含有硅质，二者易开裂，不