管壳式换热器课程设计.docx

目录前言················································2第一部分，甲苯冷凝器的设计设计任务···········································4设计要求··········································4工艺结构尺寸·······································6管径和管内流速·······························6管程数和传热管数·····························6平均传热温差校正及壳程数·····················6传热管的排列和分程数法·······················7壳体内径·····································7换热器主要传热参数核算·····························8（1）计算管程对流传热系数··························8（2）计算壳程对流传热系数··························8（3）确定污垢热阻··································9（4）总传热系数····································9第二部分，甲苯冷却器的设计试算并初选换热器规格·······························11流体流动途径的确定···························11确定流体的定性温度、物性数据，并选择列管换热器的型式·····································11计算总传热系数····································11计算热负荷···································11冷却水用量···································12计算平均传热温度差···························12总传热系数K·································12估算换热面积·································12工艺结构尺寸·······································12管径和管内流速································12管程数和传热管数······························12平均传热温差校正及壳程数······················13传热管的排列和分程方法························14壳体内径······································14换热器主要传热参数核算·····························15壳程对流传热系数·····························15管程对流传热系数·····························16基于管内表面积的总传热系数···················16计算面积裕度·································17化工原理课程设计任务书设计任务题目＃＃．＃万吨/年 甲苯精馏塔冷凝冷却(水冷)换热系统工艺设计。任务给定条件热流条件：流量为10500kg/h的甲苯蒸汽从120℃，0.14 MPa(绝压)冷凝到120℃，0.14 MPa(绝压)甲苯液，再冷却到30℃；120℃甲苯汽相热焓 140 Kcal/Kg，液相焓53 Kcal/Kg，30℃甲苯液相焓13 Kcal/Kg ；定性温度80℃时甲苯密度810Kg/m3 ,比热 0.446(Kcal/Kg. ℃)绝对粘度0.32(cp)，比热0.104 (Kcal/(m.h. ℃)) 。冷流条件新鲜水初始温度25℃，循环水初始温度45℃，换热后水温升15℃。水的物性数据由化原上册附录查取。管壳式换热器类型提示设计压力1.6MPa，要求管程和壳程的压降不大于30kPa，冷凝采用浮头式，冷却采用固定管板式管壳式换热器。设计要求每个设计者必须提交设计说明书和冷凝冷却系统工艺流程图(A3)。1．设计说明书必须包括下述内容：封面、目录、设计任务书、设计计算书、设计结果汇总表、设计自评和符号说明、参考文献等。 2．设计计算书应包括的主要内容和设计计算的步骤: 1) 计算热负荷、收集物性常数。根据设计任务作冷凝冷却系统热衡算确定流体放热速率或冷流体吸热速率，