ppt课件-carbonfiberfilamentwinding-universityofminnesotaduluth.pptVIP

Carbon Fiber Filament Winding Hal Peterson Rob Haglin Overview Design and build a machine capable of carbon fiber filament winding Empirically test and optimize mandrel What is filament winding? Process by which continuous reinforcing fibers are accurately positioned in a predetermined pattern to form a shape (usually cylindrical). Use machine to wrap composite around mandrel Mandrel is then removed, leaving hollow composite part Angles generally set at -45,0,+45 Why filament winding? Composite shafts have high tensile strength, low compressive strength. To overcome the weakness in compression. Gives very high strength/weight ratio Increases performance in machines or automobiles when utilized, because decrease in weight. Applications of Filament Winding Cars Rockets Aircraft Propellers Blades Engine parts Any place where weight is an issue, or there is a desire to decrease weight to increase performance. Winding Three types of winding Helical Circumferential Polar The machine 2 axis movement Variable speed spindle to hold mandrel Computer controlled Various diameters and lengths of shafts Wide range of wrapping angles The Machine Resin Delivery 2 main forms Pre-preg (pre-coated with resin) Resin bath impregnation Resin bath Advantages Cheaper Easy to store Curable at room or elevated temp. Disadvantages Inconsistent Messy Pre-preg – our choice Advantages Comes coated in resin Most widely used Can be used in hand lay-up if needed Disadvantages More expensive Storage (low temperature) Cured at elevated temp Why we chose Pre-preg Even disbursement of resin on fibers Very precise fiber/resin ratio Better control of fiber placement and angle Increases precision and repeatability with parts Curing Room temp (can take long time) Only for resin bath-impregnated Oven (elevated temp) Increased pressure Machine Design issues Design for versatility Gearing Wear of pre-preg on eyelet Machine parts filling up with resin. General Control Scheme User Interface Needed Informa