ppt课件-buttjointwithbacking-utahvalleyuniversity.pptVIP

Weld Types - Plug Weld Plug Weld Plug welds are used to replace factory spot welds. The plug weld is formed by punching or drilling a 5/16” hole in the outer panel to be joined. Duplicate the number and location of the original factory spot welds. UVU CRT 2009 Plug Welds on Rail Plug Welds are commonly used with other weld types such as the butt with backing as shown in this picture. UVU CRT 2009 Plug Weld With the example given you should have a basic understanding of what a plug weld is and where it is used. Print off the Plug Weld- Task Performance Sheet The next step is to tune the welder and perform a Plug Weld that will be evaluated visually and destructively. UVU CRT 2009 Preparing to Weld Select two 3”x5” coupons. Punch a series of holes with the 5/16” metal punch. Place this coupon on top of the other. UVU CRT 2009 Plug Weld Techniques Start in center of hole and move around the edge. Start circling on the edge and finish in the center Two Recommended Techniques UVU CRT 2009 Practice Practice both techniques to find your preferred method. When you have a good weld move on to the next assignment. UVU CRT 2009 Assignment Using two 3”x5” coupons punch a 5/16” hole in one corner. Position this coupon over the other as shown. UVU CRT 2009 Weld With your preferred technique make a plug weld that completely fills the hole. This weld will be visually inspected and destructively tested. UVU CRT 2009 Plug Weld A Good Weld Should completely fill the hole. Have a dimple in the center of the weld. Have a penetration ripple on the back of the panel. UVU CRT 2009 Using I-Car’s WQT Gauge I-Car has provided a gauge to help in visually inspecting the welds for: bead length width height penetration defects UVU CRT 2009 Using I-Car’s WQT Gauge Check the Minimum and Maximum Diameter. UVU CRT 2009 I-Car MIG Welding Gauge Next check the bead height. UVU CRT 2009 Record the Results After the visual inspection is complete record the results on the task pe