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CLUB CAR BRAKE LIGHT SWITCH KIT
Instructions for Club Car DS Model Golf Carts
DISCONNECT THE NEGATIVE BATTERY CABLE (Black cable from rear)
CAUTION
1. On Electric Powered carts, (if so equipped) disable the system by
switching the TOW/RUN switch to TOW. ALWAYS disconnect the
Battery set’s main negative lead and the main positive lead before
Working on the electrical system.
2. On gasoline vehicles, disconnect the negative battery cable.
WARNING
Vehicles using the IQ or Power Drive Plus speed control place the Tow/Run switch in the TOW
Position before disconnecting or connecting the batteries. Failure to
Follow this warning could result in a battery explosion or severe personal
injury.
SECURE NEW BRAKE LIGHT SWITCH AND BRACKET
1. Locate the rear brake pedal assembly mounting bolt on driver side of
vehicle. (Figure 2).
2. Secure the brake light switch (A) to the bracket (F) using two #6-32
x 1” hex-head machine screws (B) and #6-32 nuts (D) as
shown in Figure 2 and tighten.
3. Use a 5/16-18 lock nut (C) to secure the bracket (F) to the rear driver
side brake assembly mounting bolt as shown in Figure 4. Make sure
the switch makes physical contact with the welded stop on the brake
pedal arm assembly. Tighten the lock nut (C).
4. Using the two outside brass terminal screws on the brake light switch (A),
connect the 16 gauge orange wire to the NC terminal, and the other
16 gauge 19” wire to the COM terminal as shown in wiring diagram.
5. Depress the brake pedal to make sure the brake pedal movement will
not interfere with the wires. Adjust the brake light switch so that when
the brake pedal is depressed there is an audible “CLICK” from the
brake light switch under the floorboard. If not, you may have to loosen
the bracket nut to adjust the switch position, then re-tighten.
Fig. 1 - Parts included in kit
Fig. 2 - Lower Brake Micro Switch Location
Fig. 3 - U
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