带式输送机安装工艺指导书.doc

带式输送机安装工艺指导书 工艺名称 Process name 工艺要求 Process request 公差 Tolerance 质量问题 Quality Question 解决办法 Solution 地基 Foundation 按照带式输送机的安装尺寸，核实安装基础是否符合要求，测量安装基础是否在同一水平面上（指横向） According to the installation size of the belt conveyor,Verify installation base is in line with the requirements,Whether measuring installation based on the same horizontal plane(Refers to the horizontal) 水平面公差 1/1000 Level of tolerance 1/1000 地基水平 Foundation Level 可用垫片调整到水平为止 Available shim adjustment at the level 带式输送机安装中心线 The center line of the belt conveyor installation 按总装图的安装尺寸要求，将其尺寸复制到地基上，划完线后，再由工程质检进行检验确认 According to the requirements of assembly diagram of installation dimension,Its size is copied to the foundation,After draw the line,Confirmed by the test engineering quality inspection again 滚筒及托辊轴线对输送机机架中心线的垂直度2/1000，两相邻托辊对角线≤3mm Pulley and roller line to the center line of the conveyor frame vertical degree 2/1000,Two adjacent rollers diagonal ≤3mm 先将头尾架划好中心，再用软线弹出带式输送机的中心线，根据中心线两侧分画中间架及支脚线 Center head tail rack row first,Pop up the center line of belt conveyor with a soft line again,According to the center line on both sides of the picture frame and the leg line 头尾架 Head and tail frame 在经检验合格后的安装中心线上，进行头尾架的安装所用工具千坠、水平尺、差尺，主要测量头、尾架、滚筒座是否在同一水平面上（要求 1/1000），尔后测出滚筒轴线对输送机中心线的垂直度（要求2/1000） In the inspection qualified after the installation of the center line,The head and tail rack installation tools used for thousand pendant, spirit level, ruler, mainly measuring head and tail frame, pulley is in the same horizontal plane(request 1/1000),Then measure the verticality of cylinder axis of the center line of the conveyor(request 2/1000) 水平公差1/1000 垂直公差2/1000 The level of tolerance 1/1000 The vertical tolerance 2/1000 地基不平，头尾架变形 The foundation uneven, Head to tail frame deformation ①地基不平可用垫片进行调整；②机架变形可调整机架 (1) the foundation uneven gasket available to adjust (2)the frame deformation adjustable frame 支腿 landing leg 首先检测支腿是否变形，方法是测量两立柱的对角线，观测两立柱是否在同一平面上，确认无质量问题后，按地脚线进行安装，安装后确保支腿两侧