03.3-现代表面工程学——热喷涂篇-电弧喷涂案例.ppt

3.5 电弧喷涂Arc Wire Thermal Spray Process 3.5.2．电弧喷涂的特点 (1)热效率高 (2)生产率高 (3)喷涂成本低 (4)涂层结合强度高 (5)可方便地制备伪合金涂层 3.5.3．电弧喷涂设备与工艺 设备由：整流电源、控制装置、喷枪、送丝装置和压缩空气供给系统组成。 电弧喷涂的主要工艺参数有： 电弧电压、 电弧电流、 丝材直径、 送丝速度、 压缩空气压力、 喷涂距离等。 增强的电弧喷涂涂层 提高电弧喷涂的速度 集中喷涂射流 加速粒子飞行,获得... 高达1200 fps (365 mps)的粒子 速度 微结构满足航空质量标准 较窄的喷涂模式 更致密涂层 涂层比普通火焰喷涂致密，结合强度高，适合大面积喷涂。 需要专门的预热设备，只能喷涂导电的线材。 典型应用：锌铝复合喷涂长效防腐。 Arc Sprayed Coatings Arc Wire Sprayed 13Cr Steel Coating. Arc Sprayed Coatings Arc Wire Sprayed 13Cr Steel Coating Arc Sprayed Coatings Arc Wire Sprayed High Chromium High Carbon Iron Coating Arc Spray Coatings Arc Wire Sprayed 13Cr Steel Coating on Aluminium Substrate. Note Vickers Microhardness indentations in substrate and coating. Arc Wire Sprayed 13Cr Steel/Aluminium bronze Psuedo-alloy CoatingMade possible by feeding two different wires into the arc. Arc Spray Coatings Arc Wire Sprayed Nickel Aluminium Alloy Coating 3.6. 等离子喷涂工艺 两固定电极间的电弧使气体电离，加热加速材料（通常是粉末）飞向工件。 Requirements for a Typical Plasma Spray System 等离子工艺特点 等离子喷涂工艺 电和燃烧能量 使用氩气,氦, 氢, 氮或者组合 各种类型的高性能涂层 热障涂层 (TBC) 最复杂的热喷涂工艺 最高热能 优点 可喷涂材料广泛 工艺成本低 沉积效率高 操作简单 涂层致密 喷涂效率高 Plasma Spray Coating Photomicrographs Plasma sprayed Molybdenum coating Plasma sprayed grey alumina coating showing unmelted particles Plasma Spray Chromium Oxide Coating The microstructure shows a very dense coating with microhardness values in excess of 1500 HV/1kg Plasma Spray Chromium Oxide Coatings 2. Plasma Sprayed Chromium Oxide Coatings with base coatings of Hastelloy C for use in very corrosive environments.  Plasma Spray Chromium Oxide Coatings 3. Plasma Sprayed Chromium Coating The substrate is glass fibre reinforced polymer. The coating shows slight lamination faults caused by an excessive deposition rate per pass.  Plasma Sprayed Chromium Coating The microstructure shows a very dense coating with microhardness values in excess