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Online non-contact surface finish measurement in machining using graph theory-based image analysis.pdf

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Online non-contact surface finish measurement in machining using graph theory-based image analysis.pdf

Journal of Manufacturing Systems 41 (2016) 266–276 Contents lists available at ScienceDirect Journal of Manufacturing Systems journal homepage: /locate/jmansys Technical Paper Online non-contact surface ?nish measurement in machining using graph theory-based image analysis M. Samie Tootooni a, Chenang Liu b, David Roberson b, Ryan Donovan a, Prahalad K. Rao c,?, Zhenyu (James) Kong b, Satish T.S. Bukkapatnam d a Department of Systems Science and Industrial Engineering, Binghamton University, Binghamton, NY 13902, United States b Grado Department of Industrial and Systems Engineering, Virginia Polytechnic Institute and State University, Blacksburg, VA 24061, United States c Department of Mechanical and Materials Engineering, University of Nebraska-Lincoln, Lincoln, NE 68588-0526, United States d Department of Industrial and Systems Engineering, Texas AM University, College Station, TX 77843, United States article info Article history: Received 14 January 2016 Received in revised form 19 September 2016 Accepted 19 September 2016 Available online 27 October 2016 Keywords: Non-contact surface measurement In situ surface ?nish measurement Machining Algebraic graph theory abstract This work addresses the following open research question: what non-contact measurement techniques and analytical approaches are required to assess the surface ?nish of a workpiece in situ during conventional machining without stopping the machine tool? The goal is to track variations in surface ?nish during conventional machining without stopping the machine tool so that quick compensatory action can be taken in case of a process drift. In pursuit of this goal, the objective of this work is non-contact, vision-based online measurement of surface ?nish in a conventional machining operation, such as outside diameter (OD) turning on a lathe. To realize the foregoing objective, algebraic graph theoretic image processing is used. The approach is based on converting an image of a surface into an unwei