《机械制造技术基础》课件级作业 chapter3-section5-2012-edited by zhang.pdfVIP

3.5 Clamping of the workpiece ? In order to secure the workpiece in the located position whilst under the action of the cutting force, inertial force and gravity force, a clamping device must be incorporated into jigs and fixtures. ? As the machining quality and production efficiency are directly related to the clamping device design and selection, therefore, the following requirements must be ensured in clamping device design, namely: accurate ,rapid, secure and solid clamping, easy and light handling, simple structure and easy manufacturing. 2014/4/13 1SCUT 2014/4/13 SCUT 2 Concern： Clamping force Force magnitude Clamping direction Clamping position Three important aspects 2014/4/13 3SCUT 夹具的组成 3.5.1 The clamping direction ? In detail, the following three aspects should be taken into account： ? （1）When two or more than two surfaces are used as the location datum ? if the workpiece is large, the clamping force should be directed towards each of the location datum faces so as to keep the correct position of the workpiece； ? If the workpiece is small, as well as the cutting force , the clamping force only needs to be directed towards the main support surface so as to ensure that there is enough contact area between the main datum surface and the location elements, and thereafter, to make sure the workpiece is stable and clamped safely. 2014/4/13 4SCUT ? （2）The clamping direction should be easy for setup and to get a low clamping force. Fig.3-5-1 shows some combined relationships between the clamping force, gravity and the cutting force Question: which one needs the least clamping force? Fig.3-5-1 2014/4/13 5SCUT 夹紧力的方向 ? （3）The clamping direction should be chosen to reduce the clamping deformation of the workpiece ? As the workpiece may have different stiffnesses in different directions, the clamping deformation may also be different under different clamping directions. Fig.（a） shows that a three jaw chuck is clamping a thin sleeve workpiece in the radial dire