7diamonds七颗钻石选编.ppt

* * WHAT IS THE 7 DIAMOND PROCESS什么是7颗钻石流程 The 7 diamond process is one of many tools that can be used in the problem solving process. 7颗钻石流程是很多问题解决工具中的一种. This blue card is the tool used to initiate the investigation of discrepancies discovered by the following: 蓝卡是用来开始调查下面单位发现的问题的工具: Global customer audit system(GCAS) 全球客户评审系统 Yard walk audits 工作区域巡检 Verification stations 检查工位 Other 其他 * Purpose of the 7 Diamond Process7颗钻石流程的目的 The first 4 diamonds(i.e. blue card)of 7 diamond process provides manufacturing with a structured method of assessing the process to determine if the as designed is capable of producing a product that meets the quality standards demanded by our customers. 7颗钻石的前4颗(也就是蓝卡)为生产提供了一种结构化的方法,它可以评估工艺过程，决定是否原设计能够生产出符合客户要求的高质量产品。 问题定义 开始分析 Problem Identified Begin Interrogation 工艺流程 是否正确？ Correct Process? 工具 是否正确？ Correct Tool? 零部件 是否正确？ Correct Part? 零部件质量？ Parts Quality? 职责 Responsibility 生产 Production 1 生产 Production 2 生产 Production 3 SQA/供应商 SQA/Supplier 4 是否需要工程支持？ Is Engineering support required? 职责 Responsibility 职责 Responsibility 5a 过程控制管理者 可靠性工程师 Process Control Managers Reliability Engineers 工艺改变能否解决？ Will Process Change Resolve? 是否需要 产品更改？ Product Change Required? 长期存在或者 非常复杂的问题 Hardy Perennial or Extremely Complex Problem 职责 Responsibility QET PST (Lead) 5b SMT RGM (Lead) 6 7 统计工程（ Red X ） Statistical Engineering (Red X Strategies) * Review of responsibility职责的回顾 Diamonds 1-4 production SQA 钻石1-4 生产和SQA Filter 5a process control manager(PCM) 过滤器5a 工艺控制经理 Diamond 5b-7 quality engineering 钻石5b-7 质量工程 * Insert sample countermeasure card here在这插入对策样卡 * 7 diamond process stages7颗钻石流程阶段 Stages 12 of the process are used to determine if the production organization is running the assembly process to design intent. 阶段1和2