WC高锰钢钢结硬质合金制备及热处理材料.doc

摘 要 钢结硬质合金是一种新型的工程材料，它综合了合金钢和硬质合金两者的优点，具有广泛的工艺特性和良好的综合物理机械性能，被广泛应用于工业生产的各个领域。本论文研究了一种新型的WC钢结硬质合金的制各工艺，应用光学金相分析(OM)，扫描电镜(SEM)，电子探针，和洛氏硬度仪等材料分析手段，分析了钢结硬质合金的组织结构，并讨论了各个工艺参数对WC钢结硬质合金组织及性能的影响。 论文重点研究了制备WC钢结硬质合金材料的工艺路线，确定了原料中合适的碳含量 以及主要制备工艺参数。并且研究了铁粉的添加对WC钢结硬质合金力学性能、显微组织的影响。结果表明：球磨24h，250MPa模具压制、1260℃烧结，保温0.75h后冷却，为论文试验的最佳工艺路线。 论文还对WC钢结硬质合金的热处理工艺进行了探索和研究，确定了合金退火、淬火、回火工艺的主要工艺参数。实验结果表明：加热温度为880℃，保温4h，然后在740℃等温3h，合金的硬度达到HRC40.2，能较好地满足后续机加工的要求，在950℃～1100℃的温度范围内淬火时，淬火温度为1000℃时合金的硬度和抗弯强度达到了最高值，对合金的回火温度研究结果显示，合金在550℃回火时表现了最高的硬度和抗弯强度，分别为HRC67.3 和2393MPa，表现出良好的综合力学性能。 关键词：WC钢结硬质合金；烧结；热处理；力学性能 Abstract Steel bonded carbide is a new type of engineering material. It combines the advantages of steel and bard alloy,and has been applied into many industrial fields due to its attractive physical and mechanical properties, In this paper ,a new type of steel bonded tungsten carbide was studied, and its microstructure was analyzed by scanning electron microscope ,and Rockwell hardness tester.The effects of primary process parameters on the microstructures and properties of steel bonded tungsten carbide were discussed in detail． A new process route and its process parameters about the steel bonded tungsten carbide have been investigated, and proper content of carbon was confirmed．he effect factors on mechanical properties and microstructure of steel bonded tungsten carbide has also been investigated in this dissertation. The results showed that the best route was planetary milling(24h)，pressing(250MPa),sintering in vacuum at 1260℃ for 0.75h.The route can obtain a steel bonded tungsten carbide with a high density and good mechanical properties. In this paper, the heat treatment of steel bonded tungsten carbide also has been studied．The results showed that when the steel bonded tungsten carbide was heated at 880℃for 4h．then cooled down slowly to the isothermal temperature at 740℃for 3h.the hardness of alloy was 40.2(HRC), which satisfied the requirement for machining successfully．It was