TEOA_工具介绍讲义.ppt

Say out loud the definition of QCPC A turnback is any hindrance to flow or any deviation from plan, not only quality defects. It can be missing a tool, missing material, receiving a wrong schedule information, as well of being potential quality defects. QCPC is therefore more encompassing than only quality turnbacks. Say out loud the definition of TPM There are 5 elements to a TPM program at Tyco Electronics. Highlight the 5 elements for the audience Out of the 5 elements, Autonomous maintenance usually has the biggest impact on business performance by having the operator involved in every day machine maintenance Say out loud the definition of QCO Change over is key for Tyco Electronics. Like in motor racing, a pit stop can make you win or lose a race. Look at the picture: every team member has a responsibility, the proper tools and training required. The key is that all materials (tires, fuel, tools) have been prepared before the car even shows up. This is called “externalization” of the setup time, which help release machine capacity that can be used either for more production or decreasing the batch size. Say out loud the definition of Mistake Proofing Mistake proofing is achieved by building in quality at the core of the process either through strict process control, preventing any mistakes from occurring or at the very least identify the worker when a mistake is made. Say out loud the definition of Material Replenishment and Flow The TEOA material replenishment and flow tool helps structure the design and implementation of flow in a value stream or cell. It differentiates the notion of Batch production, from one piece flow (JIT) production and pull. All JIT concepts rely on the Takt time concept introduced in the Standard Work module Say out loud the definition of Cell Design To increase the production efficiency and reduce lead time in a value stream, a plant can often rely on the creation of dedicated manufacturing cells. The design of these cells rely o