原创力文档Analysis of Air Flow Momentum on Concentrate Dispersion and Combustion in Copper Flash Smelting.pdf
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Analysis of Air Flow Momentum on Concentrate Dispersion and Combustion in Copper Flash Smelting
Influence Analysis of Air Flow Momentum on Concentrate
Dispersion and Combustion in Copper Flash Smelting Furnace
by CFD Simulation
JUN ZHOU,1,3 JIEMING ZHOU,1,2 ZHUO CHEN,2,4 and YONGNING MAO2
1.—School of Metallurgy and Environment, Central South University, Changsha, Hunan Provi-
nce, People’s Republic of China. 2.—School of Energy Science and Engineering, Central South
University, Changsha, Hunan Province, People’s Republic of China. 3.—Jinguan Copper, Tongling
Nonferrous Metals Group Co. Ltd., Tongling, Anhui Province, People’s Republic of China.
4.—e-mail: chenzhuo@csu.edu.cn
The Outokumpu flash smelting process is a very successful technology for
copper extraction from sulfide concentrate. Numerical simulation has been
used for several decades in the analysis and evaluation of the smelting pro-
cess. However, significant delay in the particle ignition was found in compu-
tations of flash furnaces that had great expansion in their productivity. A
study was thereafter carried out to investigate how the gaseous flows influ-
ence the particle dispersion and combustion. A momentum ratio was defined
to describe the effective portion of the pressure forces caused by the lateral
and the vertical gaseous flows. Simulations were carried out with Fluent 6.3
(Fluent Inc. The software package is now known as Ansys Fluent of Ansys
Inc.) for cases with different momentum ratios as well as of the same
momentum value. A detailed analysis and discussion of influences of the
gaseous momentum on the particle dispersion are presented. The result re-
veals that a large momentum ratio combined with large amount of distribution
air is helpful for good particle dispersions and thus quicker combustions. Also
the process air is found to perform a constraint influence on the particle dis-
persions, particularly for those of medium and small sizes.
INTRODUCTION
The Outokumpu flash smelting process is widely
accepted as an efficient technology for copper sulfide
concentrate smelting. Many
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